Royal Andina RBS

1
General
RBS Aplications
Construction Process
Specifications and Construction details
Approvals and Certifications
Royal Andina kits
Royal Building System
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1.1. Company-Policies 1.2. Products
Lines 1.3. RBS Construction System 1.4.
Properties and Advantages 1.5. Construction
Process 1.6. Construction Process-Video 1.7.
Institutional Video
General
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Royal Andina S.A.
We are a company dedicated to make PVC panels and
profiles to offer a variety of solutions for the
construction field. Our products are made with
Canadian technology and excellent quality. From
our plant in Cartagena we attended the Andina
market, Central America and the Caribbean. Our
best reference is the testimony of our costumers
and our projects since 1997. Our commitment is
simple complete satisfaction to our costumers.
We provide the ideal solution even for the most
demanding projects.
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Royal Andina Central and South America
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PRODUCT LINES
RBS CONSTRUCTION SYSTEM
Window Systems
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RBS Construction System
The RBS system is made from PVC panels ready to
assembly for any type of project. Depending on
the project, the width or thickness could be less
than 100 mm or 64 mm. Reinforced concrete filling
for permanent construction or reinforced metal
frame for reusable constructions.
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RBS Construction System
64mm System
64mm System Basic Module
Connector Panel
100mm System Basic Module
Panels
Connector
100 mm System.
Versatile and easy to project
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Product properties

• Durable
• Waterproof
• Ignífuge and self-extinguishable
• UV protection
• Aseptic
• Corrosion resistant (oxide), salinity, chemical
  and microorganisms
• Homogeneous quality

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Advantages of RBS System

• Quick On site Assemblyn
• Acoustic and thermal insulation
• Resistant to extreme weather condiions
• Rodent/Pest Resistant
• Can be designed to handle earthquake and
  hurricane conditions
• Finished
• Adjust to any design
• Easy to maintain clean
• Compatible with others constructions
• Long-Term Durability Will not rust, corrode,
  flake, peel or rot!

Condominium after hurricane Michelle, built with
RBS System, October 2001
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Building Preparations
Walls filled with concrete
Walls filled with steel bars
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2.1. Social Housing 2.2. Private Housing 2.3.
Education 2.4. Health 2.5. Industry and
Commerce 2.6. Camps 2.7. Hotels 2.8.
Military Installations 2.9. Other applications
RBS Aplications
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Social Housing
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Social Solutions for the community
The properties and advantages of the RBS system
offer an optimal alternative for the construction
of social housing
Worthy High quality Finished Lasting and
Comfortable Waterproof and UV protection remains
stable over time.
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Advantages
RBS SYSTEM
TRADITIONAL
Finished remains stable over time
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Advantages
La Habana, Cuba
The durability of the materials can be seen when
you compare our products with others
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Advantages
RBS SYSTEM
TRADITIONAL
Better finishes
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Advantages
RBS SYSTEM
TRADITIONAL
The System doesnt crack after the construction
is settles down
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Housing

• 24 units of 42 Sqm.
• 12 years built

Houses, Cartagena, Colombia
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Housing

• 50 units
• 65 Sqm.

Social Housing, Curacao
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Housing

• 120 apartments
• 45 Sqm.

Tirima Project, Venezuela
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Housing

• 150 units
• 60 Sqm.

House in Venezuela
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Housing

• 200 units
• 100 Sqm. area

House in Santa Lucía,Venezuela
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Housing

• 300 units
• 62 Sqm.

House in Isla Margarita, Venezuela
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Housing

• 80 units
• 65 Sqm.

Engineer houses, Changuinola, Panamá
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Housing

• 56 Sqm. houses

Condominium project, Rep. Dominicana
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Housing
Apartments, La Habana, Cuba
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Housings
Las Lomas, México
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Housing
Condominium project, St. Marteen
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Private Housing
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Housing
House in San José, Costa Rica
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Housing
House in San José, Costa Rica
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Housing
House in Cajicá, Colombia
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Housing
House, Colombia
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Housing
Country house, Rionegro, Colombia
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Housing
La Arena house in Isla Del Rosario, Colombia
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Housing
Summer house, Medellín, Colombia
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Education
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Education

• Infrastructure for educational areas
• The RBS system adapts to both rural and urban
  areas temporarily or permanently
• Rapid execution
• Quality of materials
• Low cost and low maintenance
• Fixed cost
• Adapts thermally to regional climates
• In addition, the RBS system provides an integral
  finish for immediate use, and allows to
  incorporate other finishes highlighting the sense
  of the community for the educational areas.

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Education
School in Buenos Aires (Citibank), Quibdó,
Colombia
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Education
School in Buenos Aires (Citibank), Quibdó,
Colombia
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Education
Schools (Citibank), Providencia, Colombia
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Education
El Divino Niño school (Citibank), Marinilla,
Colombia
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Education
Pedagogic unit, Cota, Colombia
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Education
UNICEF Emilio Carvajal school, Buenaventura,
Colombia
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Education
Ferrostal school , Palonegro, Quindio, Colombia
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Education
Santa Maria Micaela school Adoratrices , Armenia
Hermanitas de la Anunciación, Calarcá
Several projects, Quindío, Colombia
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Education
Plan Padrino school, B/ventura, Colombia
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Education
School Fundación Pies Descalzos, Bogotá,
Colombia
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Education
Paujil school, Caquetá, Colombia
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Education
OIM Timbiquí rural school, Cauca, Colombia
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Education
OIM Divina Pastora, Cucutá, Colombia
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Education
Classroom , Nueva Granada school, Bogotá, Colombia
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Education
San Miguel school, La Calera, Colombia
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Education
Los Pinos school, Bogotá, Colombia
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Education
Universidad Del Norte, Barranquilla, Colombia
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Education
University classrooms, México
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Education
Schools, México
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Education
Coliseum, USA
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Health
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Advantages of RBS System
The materials used by the RBS system, offer
construction free of mold and low
maintenance. The thermal and acoustic
characteristics of the RBS system provides
comfort in any climate regardless of geographical
location
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Health
Medical center in Acacias, Meta, Colombia
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Health
Hospital in Bahía Solano, Colombia
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Health
Cafesalud Medical center, Bogotá, Colombia
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Health
Red Cross, La Tebaida, Colombia
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Health
Administrative offices COACEMED, México
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Health
Computer center COACEMED, México
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Industry and Commerce
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Construction Process
2. Walls panels
1. Foundation
3. Metal or concrete structure
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Construction Process
4. Wall assemble
5. Section hoisted
6. Union between sections
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Proceso Constructivo
Contraflambeos para nivelar los largueros en
grandes luces
La frecuencia de los refuerzos se determina según
la zona eólica
Largueros
Aspecto muro instalado
Detalle fijación muros a estructura
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Construction Process
7. Hydraulic Inst.
9. Cover structure
8. Electric Inst.
11. Finishes
10. Roofing
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Industry
Prince Plastics plant, Canadá
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Industry
Agricultural Warehouse, USA
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Industry
Biofilm plant 13.000 Sqm, Colombia
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Industry
El Trébol, industrial warehouse, Colombia
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Industry
Lime warehouse, Bogotá, Colombia
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Industry
Refisal, Cartagena, Colombia
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Industry
Minipak plant, Colombia
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Industry
Warehouse project
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Industry
Several projects, North America
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Industry
Innovatec offices, Cali, Colombia
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Agriculture Industry
Dairy farms, Canadá
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Commerce
Supermarket Olímpica, Colombia
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Commerce
Ford Sales Center, México
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Camps and Accommodations
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RBS CONSTRUCTION SYSTEM
IT DOESNT MATTER WHERE YOU NEED US,
WELL BE THERE
We will be there!
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Construction Process
1. FOUNDATION
2. PLATE
3. INSTALLATIONS
5. WALL ASSEMBLE
4. WALL STRUCTURE
6. FRAMES INSTALLATION
Floor and walls assemble systems
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Construction Process
7. HYDRAULIC INST.
9. COVER STRUCTURE
8. ELECTRIC INST.
10. ROOF ASSEMBLE
11. FINISHES
Installations, roofing and finishes
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Camps
Pluspetrol camp, Pisco, Perú
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Camps
Trompeteros project, Perú
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Camps
Yanacocha, Perú
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Camps
Camisea project, Perú
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Camps
Airport project, Arequipa, Perú
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Camps
Houses in Changuinola, Panamá
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Camps
Military camps, Colombia
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Camps
Houses for the Army, Melgar, Colombia
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Camps
Cerrejón, Guajira, Colombia
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Camps
Conconcreto Camps, Medellín, Colombia
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Hotels
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Hotels
Los Delfines Hotel, San Andrés Isla, Colombia
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Hotels
Fiscal Hotel, Cuba
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Hotels
Nitana Hotel, Coveñas, Colombia
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Hotels
Morritts Grand Resort, Islas Cayman
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Military Installations
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Military Installations
Administrative office, the Fourth military
division, Colombia
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Military Installations
Hangar in Juanchaco, Colombia
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Military Installations
Cotecmar hangar, Colombia
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Military Installations
Gasur control tower, Colombia
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Camps
Military camps, Colombia
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Camps
Army housing, La Macarena, Colombia
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Housing
Fiscal homes, Turbo, Colombia
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Other Applications
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Otther Applications
Prodesa sales center, Colombia
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Other Applications
Carwash, Canadá
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Other Applications
Gas stations, Brasil
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Other Applications
Offices, Bogotá - Colombia
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Other Applications
Oxicol offices, Cartagena, Colombia
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Other Applications
Construction in flood zone, Panamá
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Other Applications
Portable toilet, Colombia
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Other Applications
Portables toilets, Argentina
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Other Applications
Booth Royal Andina Expoconstrucción, Bogotá,
Colombia
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Other Applications
Church in Bolívar, Colombia
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Other Applications
Refrigerators, Colombia
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Other Applications
Swimming pools, Colombia
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Other Applications
Swimming pools, Colombia
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Other Applications
Several
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RBS Construction Process
3.1. Concrete walls 3.2. Empty walls with
metallic structure
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Content
3.1.1 System description 3.1.2 64 mm and
100 mm systems 3.1.3 Preliminaries 3.1.4
Foundation 3.1.5 Plan location 3.1.6 Walls
assemble 3.1.7 Installations 3.1.8 Steal
reinforcements 3.1.9 Wall bracing 3.1.10
Frames installation 3.1.11 Concrete
placement 3.1.12 Flooring plates 3.1.13 Roof
Installation
3.1. Concrete walls
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RBS CONSTRUCTION SYSTEM
The RBS system is made from PVC panels ready to
assembly for any type of project. Depending on
the project, the width could be less than 100 mm
or 64 mm, reinforced concrete filling for
permanent construction or reinforced metal frame
for reusable constructions.
130
64 and 100 mm Systems
64 mm SYSTEM
64 mm SYSTEM Basic Module

Connector Panel
100 mm SYSTEM Basic Module
Panels
Connector
100 mm System
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Preliminaries
The structural design of the floor tile is the
same as any other system, it is made base on the
weight capacity of the floor.
The electric, hydraulic and sanitary
installations including the steel reinforcement
must stay inside the walls
Preparation of the ground and installations
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Preliminaries
The PVC profiles must be placed according to the
size on the construction site, this will be
warranty The best performance.
Royal material download to the construction site
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Foundation
Plate detail
RBS WALLS
GUÍDE
GUÍDE
The foundation must be well level
REINFORCING STEEL BAR
ANCLAJE DE VARILLAS
PLATE
FOUNDATION
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Replanteo Muros
DEMARCACION MUROS
Imprescindible uso de la cimbra para asegurar la
posición de los muros y la colocación de las
guías.
Placa lista para la colocación de los paneles de
muros
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Ensamble Muros
IDENTIFICACIÓN PIEZAS
Empresa
Proyecto
Tipo de Panel
Longitud del Panel
Todos los elementos que componen un kit están
marcados y en el plano se especifica su ubicación.
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Walls assembly
137
Ensamble Muros

• La verticalidad de las juntas deberá revisarse al
  plomar los muros en uno y otro sentido.
• Es conveniente contemplar la escuadra de los
  muros.

EJEMPLO DE MAL PLOMADO DE MUROS
EJEMPLO DE VERTICALIDAD DE ESTRÍAS ENTRE PANELES
Y CONECTORES
EJEMPLO DEL TRAZO DE ESCUADRA
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Ensamble Muros

• Ya completo el armado de los muros se procede a
  la nivelación y plomado de los mismos verificando
  las escuadras que se deben tener entre muros y
  entre losa de piso y muros.

VISTA EN PLANTA
VISTA EN ALZADO
MURO ROYAL
MURO ROYAL
ESCUADRA
5
4
LOSA DE PISO
90
90
3
MURO ROYAL
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Hydraulics Installations
140
Electric Installations
Installation of switch and outlet boxes
141
Steel Reinforcements
Depending of structural design, ¾ or ½ rod are
used as vertical or horizontal reinforcement.
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Shoring walls
Wood or metal angles are used to shore walls,
windows and doors
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Placement of frames
See detail A
See detail C
Detail A
See detail B

• The andino frame can be placed inside the
  connector panel or over it.
• The frames can be placed before or after filling
  the walls.

Detail B
Detail C
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Wall Bracing
Metal funnel to avoid wasting the concrete.
Brace with pump
145
Shoring walls
Roof anchors
Cleaning the walls with water
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Mezzanine Plates
Plate system with blocks
Flooring plates for more than two floors
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Mezzanine Plates
Plate system with Steeldeck
Solid Plate
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Roof installation
Placement of the ridge beam on the walls axis
Placement of the beam anchor
Enlarged picture of the RBS beam and roof anchors
Roof anchors
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Roof Installation
Once the connectors are aligned in place, procede
to present the panels, which will slide between
connectors .
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Roof Installation
Ventilation lid is placed
Place lid Se procede a colocar
la tapa de cumbrera caballete
Ridge Installation
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Roof Installation
Roof with clay tile
Roof with andina tile
TILES ALTERNATIVES
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3.2.1. Floor assemble system3.2.2. Wall
assemble system3.2.3 Frame installation3.2.4.
Installations3.2.5. Roof structure3.2.6.
Assemble of roof and finishes

• 3.2. Empty walls with
• metal structure

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Construction process
1. BASE SUPPORT
2. BASE OR PLATE
3. INSTALLATIONS
Floor assemble system
154
Construction Process
4. WALL STRUCTURE
5. WALLS ASSEMBLE
Walls assemble system
155
Construction Process
6. FRAMES INSTALLATION
Frames for doors and windows
156
Construction Process
7. HYDRAULICS INST.
8. ELECTRIC INST.
Installations
157
Construction Process
9. ROOF STRUCTURE
Roof structure
158
Construction Process
10. ROOF ASSEMBLE
11. FINISHES
Roof assemble and finishes
159
Specifications and detailes of construction
160
Approvals and Certifications
5.1. Fire resistant (English) 5.2. Fire
resistant 5.3. Chemical resistant 5.4.
Structural resistance of 64mm 5.5. Acoustic
resistance of 100mm 5.6. Balistic testing 5.7.
Maintenance technical guide 5.8. Tool list
161
Royal Andina Kits
6.1. Housing kits 6.2. Institutional Kits
162
6.1.1. Labrador house - 15 sqm6.1.2. Montana
house - 27sqm6.1.3. La Inés house - 36
sqm6.1.4. Paraiso house 39 sqm6.1.5. La
Cabaña house- 42sqm6.1.6 Verano house - 46
sqm6.1.7 Caribe house - 52 sqm6.1.8. La
Calera house 60sqm6.1.9. Lebrija house - 70
sqm6.1.10 Palmeras house120sqm

• 6.1. Housing Kits

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Labrador house 15 Sqm
164
Labrador house 15 Sqm
165
Montana house 27 Sqm
166
Montana house 27 Sqm
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La Inés house 36 Sqm
168
La Inés house 36 Sqm
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Paraíso house 39 Sqm
170
Paraíso house 39 Sqm
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La Cabaña house 42 Sqm
172
Verano house 46 Sqm
173
Verano 46 Sqm
174
Caribe house 52 Sqm
175
Caribe house 52 Sqm
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La Cabaña 42 Sqm
177
La Calera house 60 Sqm
178
La Calera house 60 Sqm
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Lebrija 70 Sqm
180
Lebrija house 70 Sqm
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Palmeras house 120 Sqm
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Palmeras house 120 Sqm
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6.2.1. Lodging of - 81 Sqm6.2.2. Service
module of 36 Sqm6.2.3. Administration module
of 48 Sqm6.2.4. Large classroom of 48
Sqm6.2.5. Bathroom set of 24 Sqm6.2.6
Classroom module 2 of 74 Sqm6.2.7 Classroom
module 3 of 110 Sqm6.2.8. Educational
classroom module 4 Set Bathrooms6.2.9.
Módulo Educativo 6 AulasBat. Baños

• 6.2. Institutionals Kits

184
Lodging of 81 Sqm
185
Lodging of 81 Sqm
186
Service module of 36 Sqm
187
Service module of 36 Sqm
188
Administration module of 48 Sqm
189
Administration module of 48 Sqm
190
Large classroom of 48 Sqm
191
Large classroom of 48 Sqm
192
Bathrooms set of 24 Sqm
193
Bathrooms set of 24 Sqm
194
Classroom module 2 of 74 Sqm
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Classroom module 2 of 74 Sqm
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Classroom module 3 of 110 Sqm
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Classroom module 3 of 110 Sqm
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Módulo Educativo 4 AulasBatería Baños
199
Módulo Educativo 6 AulasBatería Baños