Title: The Art of Cheesemaking:
1The Art of Cheesemaking
- No one knows who first made cheese, but the most
popular story is that an Arab put milk into a bag
made from a sheeps stomach to take with him on a
trip. - By the time he was ready for a drink, the rennet
from the sheeps stomach, along with the warmth
and gentle agitation had turned his milk into a
type of cheese.
2The Art of Cheesemaking
- Milk is separated and standardized to obtain the
desired fat content for the cheese. Some
factories also add or remove protein to obtain a
desired protein level. It is then pasteurized and
transferred to tanks where starter culture and a
rennet enzyme is added. - Curdling (Coagulation) - is due to the enzymatic
activity of Rennet (aka Rennin), which was
traditionally obtained from the stomach of
unweaned calves. It reacts with the casein
protein in the milk to convert it into curd, the
main element of cheese. This curd also contains a
large proportion of whey, a watery substance full
of sugar. - Cutting - The whey is separated from the curd by
cutting it. The finer the cuts, the larger the
total surface of the curd become and therefore
the more whey that can be released. - For the softer types of cheese the curd is hardly
cut at all. For the hard varieties it is first
cut into large pieces and then gradually into
smaller ones, expelling as much whey as possible. -
- Continue
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3The Art of Cheesemaking
- After Cutting
- Cooking - After the cutting step the curd is
cooked, using a jacket of heated water around the
vat. This is done to expel moisture. - Draining - Once a fairly solid mass of curd is
obtained, it is pressed to expel further whey.
This either done in block forming towers (dry
salt production) or collected in moulds and
pressed further (brine salt production). Salt is
added before this process in dry salt production
while brine salt production sees the cheese being
immersed in a brine solution after being in
moulds. - Ripening - The cheese is left to ripen in a
temperature controlled environment. This ripening
period allows the various enzymes, acids and
bacteria to spread throughout the cheese,
developing each cheese's distinctive taste.
4The Art of Biotech Cheesemaking
- The use of Chymosin (genetically-engineered
rennin or rennet) for cheese-making was the first
commercial application of food biotech (1988). - In the 1960s the Food and Agriculture
Organization of the United Nations predicted a
severe shortage of calf rennet. It was
anticipated that an increased demand for meat
would lead to more calves being reared to
maturity, and hence less rennet would be
available. Over the last 30 years several
substitutes for calf rennet have been developed,
allowing the supply of enzymes to keep pace with
cheese production. - The first Chymosins in the early 1980s were
derived from genetically-modified microbes
(Escherichia coli, Kluyveromyces lactis and
Aspergillus niger). Numerous groups have since
followed their lead, using other microbes, so
that chymosin has now been obtained from food
yeasts. Today about 90 of the hard cheese is
made using chymosin from genetically-modified
microbes - Chymosin is identical to the enzyme obtained from
animals. This can be used to produce better
quality cheese than the fungal or other animal
(non-calf) rennets. These bioengineered enzymes
behave in exactly the same way as calf rennin,
but their activity is more predictable and they
have fewer impurities. Such enzymes have gained
the support of vegetarian organizations and of
some religious authorities. Chymosin obtained
from recombinant organisms has been subjected to
rigorous tests to ensure its purity.
5How Chymosin is marketed to the public and those
seeking natural alternatives
Highly recommended by some of the best known
cheesemakers this is a high quality rennet,
originating from animal sources, but containing
no animal products itself. A vegetable product
with animal origins www.cheesmaking.com
Food for thought Chymosin (Chymostar) is a
genetically engineered enzyme, produced by yeast
cells.
6Try Your Hand at Making Cheese with Chymosin
- Add 0.5 ml of skim milk (_at_ RT) to a microfuge
tube. - Add approximately 20 microliters of Chymosin
(curdling enzyme) to the tube containing the
milk. - Gently mix and warm the tube between your hands
for about 5 minutes (this mimics the conditions
in the stomach of a calf . . . the churning
action of the stomach). - Check the tube every 1-2 minutes to check for
curdling. - The final product should resemble Cottage Cheese
(the next step would be to separate the curd from
the whey)