AS-Interface Safety now included!

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AS-Interface Safety now included!
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AS-Interface Safe - Headlines

• Integration of all binary safety-related
  components in AS-Interface, such as
• Emergency stop
• Protective door switch
• Safety light barriers/grids
• Contactor controls, etc.
• Combined operation of standard and safety-related
  components via the yellow AS-i cable
• Fail-safe PLC or special master not necessary due
  to safety monitor
• It is possible to form groups of safe signals
  within a network
• Diagnostics via standard master/standard PLC

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Features of the system

• Can be used up to control category 4 according to
  EN 954 -1
• Response time max. 35 ms
• Approved by BIA1 and TÜV2
• Full compatibility with all other AS components
  according to EN 50 295
• Use of the standard AS-Interface protocol
• Maximum extension of the system with 31 safe
  slaves
• Stop category 0 or 1 can be set
• Compatable with AS-Interface V2.1

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Safety-related and standard components in an
AS-Interface network
Standard PLC andstandard master
Safety monitor
Safe emergency stop button
Safe module
Safe light grid
AS-i power unit
Safe position switch
Safe light barrier
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Safety Monitor

• Monitor for monitoring safe slaves
• 1 or 2 two-channel enable circuit for safe
  switching off
• Several safety monitors in one AS-Interface
  system are possible
• Diagnostics via LEDs, configuration software and
  AS-Interface/controls
• Parameters can be set for the following
  functions
• Contactor control
• Stop category 0 and 1
• Restart inhibit
• Local acknowledgement
• Enabling switch

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Dynamic code tables guarantee the transmission
of safe data in AS-Interface
Safety-related slave
Safety monitor
Standard PLC andstandard master
AS-i power unit
Master call
Slave response
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AS-Interface Safe guarantees a maximum response
time of 35 ms
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Circuit diagram safety monitor with one enable
circuit
1.13/1.14 1.23/1.24 Enable ciruits 1.32 Signal
circuit 1.Y1 On button optional 1.Y2 Feedback
circuit
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Diagnostics via AS-i
With no address of the Safety-Monitor 0000
means Safety device OFFCode means Safety
device ON Disadvantages- no Monitor failures are
detected - not all Device failures
are detected - no defined reason
given for activation With an ASI address of the
Safety-Monitor The status of the monitor and all
relevant devices can be transfered into the PLC.
A function block for the S7 is available. Advantag
es - detailed diagnostics including monitor
failure, timing error
waiting for start, test neccessary, and slave
address
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LEDs AS-Interface Safety Monitor
Meaning of Colors (1,2,3), Example
L24 V
L
Ready Waiting for Start Test neccessary open,
close door ON all OK Timer active Stopcat.
1 OFF Emergency Stop pressed Fault only one
channel of a two channel device operated
correctly
2.Y1
Siemens
SERVICE
K1
K2
K3
K4
L24 V
M/N
M
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Easy grouping of safety signals with AS-Interface
Safe
Standard-PLC andstandard-master
safety monitor
safety monitor
AS-i power unit
Safe emergency stop button
safemodule
Safe emergency stop button
Safe emergency stop button
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What happens if ...

• ... a slave is defective
• You can take an identical substitute slave. The
  safety monitor accepts this as a substitute and
  internally adjusts to the new code table. The
  safety protocol must be updated.
• ... the safety monitor is defective
• The configuration data of the system is stored in
  the monitor and if necessary can be directly
  transmitted to the new monitor. In addition a
  safety check must be carried out, i.e. all safe
  components must be actuated and their functioning
  checked by a competent person.

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Can you ...

• ... add a safe slave to an existing network?
• Yes! The monitor accepts additional safe slaves.
  The safety protocol must then be updated.
• ... remove safe slaves from an existing network?
• No! To prevent manipulation this is not possible.
  If a safe slave is removed, the safety monitor
  switches off and will not switch on again until a
  new configuration is down loaded into the monitor
  via a PC.
• ... run AS-Interface Safe under Version 2.1?
• All components of Safety at Work can be run under
  the extended AS-Interface specification Version
  2.1. Safe slaves are, however, always single
  slaves, as they need a complete AS-Interface
  address. A mixed configuration is possible but
  you must take into acccount that A and B
  addresses eliminate the full address from your
  configuration table.

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AS-Interface Safe can be configured quickly and
easily via Drag Drop

• Assignment of the slaves to the output switching
  elements
• Operating modes can be set
• Mode 1 Stop - Category 0 0
• Mode 2 Stop - Category 0 1
• Mode 3 Stop - Category 0
  two-hand operation
• Mode 4 Stop - Category 0 door
  latching
• Downloading of the processed data withpassword
  protection
• Protection against manipulation of the
  configuration data
• Protocol of the configuration
• In the case of error, monitoring of the system
  status

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Configuration Software
Devices with direct access to the safe output
Available Devices (placeable by drag and drop
to the corresponding column)
Devices with no direct accsess to the safe
output
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Example Configuration of an OR
1
2
5
3
6
4
1-6 configuration sequence
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The AS-Interface Safety concept is recognised by
TÜV and BIA
BIA Berufsgenossenschaftliches Institut für
ArbeitssicherheitTÜV Technischer
Überwachungsverein
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AS-Interface Safe offers a wide range of products

• Safety monitor with one or two two-channel enable
  circuits
• Safe modules for connecting standard sensors
• Emergency Stop button for direct connection
• Position switches for direct connection
• Light barriers for direct connection
• Light grids and light curtains for direct
  connection

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Compact Module K 45 F

• 1 safe input with applications of category 3/4
• 2 safe inputs with applications of category 2
• If with applications of category 2 only one input
  is used, input 2 must be bridged with a jumper
  (MLFB......)

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Compact Module K 60 F

• 2 safe inputs with applications of category 2
• 1 safe input with applications of category 3/4
• If with applications of category 2 only one input
  is used, input 2 must be bridged with a jumper
  (MLFB......)
• In addition there are 2 non-safe standard outputs

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SIGNUM 3SB3AS-Interface Safe

• Direct connection of safety-related switchgear to
  standard AS-i
• Emergency Stop control device latches
  simultaneously (EN418) with the positively driven
  opening of the contact elements (EN60947-5-1)
• No conventional wiring necessary
• Approved up to category 4 according to EN954-1

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SIGUARD Light Curtains and Light Grids 3RG78 42
AS-Interface Safe

• Safe direct connection to AS-Interface
• Light curtains and light grids type 4 according
  to EN, IEC 61496-1, 2
• Category 4 according to EN 954-1
• Light curtains with resolution 14, 30, 50 and 90
  mm
• 2, 3 and 4-ray light grids
• Protective field heights of 150 to 3000 mm
• Max. distance 0.8 m-18 m(0.3 m-6 m with 14 mm
  resolution,60 m for light grids)