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LOCATIONS C-CON GERMANY
Employee 250 Turnover 24.000 T
1991 Formation of company in Dachau 1993
Relocation to Munich 1997 Relocation to our
office Taunusstraße 42 1997 Formation of
company in Rottenburg 1998 Formation of company
Sindelfingen, Gaimersheim, Dingolfing 1999
Formation of company Cologne and Bremen 2005
Formation of company Lebach 2006 Formation of
company Hannover 2007 Formation of company
Garmisch and Wolfsburg 2007
Doubling of the size of production
capacity of mechanical engineering by
participation on inFORM Chemnitz 2008 Move and
Extension of the head office Munich
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LOCATIONS C-CON WORLSWIDE
German offices
Brasov, Rumänien
Spartanburg, SC
Aix en provence, France
2004 Formation BTL in New Dehli, India
2005 Formation Joint venture of
2AM / C-CON LLC in Spartanburg, South
Carolina US 2006 Formation C-CON USA in
Greenville, South Carolina US 2007 Formation
C-CON in Brasov, Romania and
Aix en Provence, France
Greenville, SC
New Dehli, India
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C-CON YOUR PARTNER FOR THE WHOLE PROCESS
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AUTOMOTIVE ENGINEERING

• Car bodies structural parts
• Guides face plates
• Exhaust systems
• Exterior
• Interior
• Engine
• Propulsion system
• Safety engineering

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AERONAUTICAL- SPACE ENGINEERING, RAIL
VEHICLES, GENERAL ENGINEERING

• 3D-constructions
• Preparation of drawings
• Arial constructions
• Exterior shell
• Reverse engineering
• Design of parts
• Assembly / DMU
• Tools
• DMU / N4D
• Project management
• NC-Programming
• Supervision
• Presentations

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PART OF TECHNOLOGY AND DESIGN

• Design development
• Calculation / simulation
• NC-programming
• Prototype / first sample
• Tool construction / sheet metal forming
• Tool simulation / sheet metal forming
• Tool construction / casting technology
• Project management

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DESIGN / DEVELOPMENT

• CATIA
• UG
• Pro/ENGINEER
• ICEM
• AutoCAD

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CALCULATION / SIMULATION

• NASTRAN / DYTRAN
• CATIA GPS/GP0
• C-MOLD / 3-D Quick Fill
• Pamcrash / Pamstamp
• Abaqus / MARC / ANSYS
• Autoform
• Star CD

• Stress analysis
• Deep drawing simulation
• Crash simulation
• Rheology
• Impact

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NC-PROGRAMMING

• CATIA V4 and V5
• Tebis
• WorkNC
• Unigraphics NC

EJ200 Blisk
door EC145
fairing NH90
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PROTOTYPES / FIRST SAMPLE
STL- first sample
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TOOL CONSTRUCTION / SHEET METAL FORMING

• Development of parts
• Deep drawing simulation
• Methodology
• Effective surface
• Tool construction
• Drilling tables parts lists
• Mechanization of tooling

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TOOL SIMULATION / SHEET METAL FORMING

• Mechanization
• Tool change
• Part transfer
• Interference check
• Digital factory

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TOOL CONSTRUCTION / PIPES

• Plastics injection molding
• Low pressure casting
• Pressure casting
• Lost Foam

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PROJECT MANAGEMENT

• Feasibility studies
• Cost calculation
• Consulting
• Schedule
• Quality assurance
• - R230 SL (2001)
• BR169 A-class
• R171 SLK
• BR251 Van USA
• BR164 M-class
• BR451 Smart for two (MAGNA)
• BR204/207 C-class (in process)
• BMW X5, X6Sport Hybrid (2007/2008), X1
  (2007/2008)
• ZF Lemförder GM Holden (China, 2005/2006)
• LÄPPLE/LSP BMW X6Sport (USA, 2007)

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INFOS TO THE FOLLOWING PRIJEKT FOR EXAMPEL R230

• 125 parts to be supervised
• 14 only administrative (only System care)
• 78 tools and dies respectively 173 single tools
• Project time 04/99 till 10/2001
• Job Nr. 1 at 02.07.2001
• Project size about 36000 EM- hours
• On an average of 8 staffs
• 13 supervise tool supplier

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EXPLODED VIEW BODY SHELL
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HOUR VOLUME
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MECHANICAL PROCESSING

• Model building
• Mold and die construction
• Machining tools
• Milling (subcontracting)
• Caliper and gauge
• Prototyps
• Mechanical parts

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MODEL BUILDING

• Master form, styling models
• Data control models, Designmodel,
  Designfreezemodel
• Function- and test cubing
• Test tools from aluminum, zamak, plastics
• Prototype parts GFK-/ CFK parts
• STL and laser interpart
• Aluminum- and magnesium parts

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MOULD AND DIE CONSTRUCTION

• Tools for thermo- and duroplaste
• GID (inside gas pressure)
• SMC / GMT
• Lamination tools
• Pressure casting dies
• Foaming tools
• Chill mold
• Core Box

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MASCHINING TOOLS

• Form- hole- and cutting tool
• Transfer jig incl. mechanization
• Follow up progressive die tools
• Cutting tool
• Extended workbench

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TOOL SHOP

• Tool shop after own and customer sided records
• Start up of tools
• pilot run procedure / first parts out ofseries
  tooling and series process
• Tool maintenance
• Tool modification

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CALIPER AND GAUGE

• Gauge and measuring gauge / testing device
• Rigging the supervision of series production

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DESIGN OF MANUFACTURING RESOURCESAND SPECIAL
PLANT PRODUCTION

• Concept illustration
• Special plant production
• Device
• Car body production
• Commissioning

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DESIGN OF MANUFACTURING RESOURCES

• Workbenches
• Mounting devices
• Mounting DMU
• 2D conversion of 3D drawings

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DESIGN OF MANUFACTURING RESOURCES

• Adjustment gauge, measuring gauge
• Module carrier
• Transport systems
• Test cubing

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DESIGN OF MANUFACTURING RESOURCES
pre-production tension (REMA Standard)
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DESIGN OF MANUFACTURING RESOURCES
roof-fixture (CMT-soldering)
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DESIGN OF MANUFACTURING RESOURCES

• Mounting suspension gear
• Skids, carrier

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DESIGN OF MANUFACTURING RESOURCES
production plant for roof frame
multiple gluing cell
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DESIGN OF MANUFACTURING RESOURCES
camera test position for cowl louver
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DEVICE
DEVICE
punching device - drilling jigDaimler R171
bumper
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DEVICE
gluing technique body shell VW Polo
adhesion from door and rear lid
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SPECIAL PLANT PRODUCTION
punching technique punching device integral
bearing Daimler W 203, 220 211
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INTERIOR
robot bonding technique interior Daimler W/S 211
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BODY SHELL
weld and rivet a main chassis beam
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BODY SHELL
clamp welding tool for Daimler
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CAR BODY CONSTRUCTION PLANNING

• Concept Development
• Product specification and appraisal of bids
• Detail planning
• Sequence planning and time studies (MTM)
• Project supervision / start-up optimization
• CAD-design (CATIA V4/V5)
• Robot simulation (RobCAD)
• Technical documentation
• Change management
• Monitoring of dates

• Software
• eM-Planner
• eM-Plant
• eM-Workplace
• Microstation
• Process Designer
• Process Simulate
• CATIA V4
• CATIA V5
• RobCAD

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CAR BODY CONSTRUCTION PLANNING
normalienparkproduction VW Hannover
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CAR BODY CONSTRUCTION PLANNING
mounting add-on components / Finish
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CAR BODY CONSTRUCTION PLANNING
body making Plantsdoor Production
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CAR BODY CONSTRUCTION / MANUFACTURING ENGINEERING
SAD Production plant for VW Polo,
Touran, Passat and
Jetta Variant
preparations for headframes mounting into the
state coach of a VW Passat
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REFERENCE PROJECTS

• Volkswagen
• Polo
• Golf (Platform)
• Passat
• Phaeton
• Touareg
• Tiguan

• Daimler
• A-class
• C-class
• E-class
• SLK-class
• SL-class

• Current Examples
• Porsche Panamera
• VWN RPU / CPU
• VW Multimodellfabriken Kaluga/Pune
• Daimler BR 212 ...

• Volkswagen Nutzfahrzeuge
• Caddy
• Multivan
• Transporter
• LT / Crafter

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MANUFACTURE OF COMPONENTS

• Sheet metal parts
• Plastic parts
• Aluminum parts
• Special plant parts

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SHEET METAL PARTS PRODUCTION

• Pressing / punching
• Forming / deep drawing
• Tox clinching
• Lasering
• Canting
• Welding
• Passivating
• Mounting

floor panel for cockpit
lawn mower case
Structure part Porsche
Main bearing for AUDI TT Verdeck
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PLASTICS PARTS

• Design of parts under consideration of function,
  design, surface feel, ergonomics
• Tooling design
• Design of prototypes in laser sinter
  technique, PU-castings off silicon molds
• Production of Parts in a 2K-Plastic injection
  molding die
• Assembly, welding and surface engineering
• Quality assurance, supervision of series
  production

2 component injection molding for die machinery
front spoiler koda Octavia
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SPECIAL PARTS
Design, Prototype, Tooling, Batch production

• Achievements
• Package studies with add-on parts
• Design of parts
• Design of prototypes in laser sinter technique,
  PU-castings off silicon molds
• Experimental installation in vehicle
• Series tooling
• Production of parts
• Assembly, surface engineering (painting,
  printing)
• Quality assurance, supervision of series
  production

driving school mirror
additional counter for driving school vehicle
Tank panel fastener AUDI TT
cover fire extinguisher
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IT NETWORK AND SYSTEMS

• Service contracts
• Installation and administration
• Hotline with permanent availability (365 days /
  24h)
• Maintenance contracts
• Consulting
• Design of complex IT-solutions
• Communication concepts for local and global data
  transfer
• Emergency services
• Security management, anti-virus protection
• Data saving concepts
• Communication
• Training
• Network systems
• Design and installation of active and passive
  network architecture

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C-CON TOOLS

• Improvement efficiency by automation
• Analysis of cutting angle and shearing angle in
  3D
• Establishing the optimal working direction
• Recursive renaming
• Flat projection of component flanges

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C-CON TOOLS ANALYSIS OF CUTTING ANGLE AND
SHEARING ANGLE IN 3D
Flexible inspection of cutting angle with
evaluation of the cutting and shearing angles
without cumbersome link to the CATIA
V5-structure. Analysis in one working plane
normal to 2D-cutting contour or to the normal of
the effective area.
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C-CON TOOLS ESTABLISHING THE OPTIMAL WORKING
DIRECTION
Determination of the optimal slide feed or
orientation of axis under consideration of
standard slide feed angles based on an arbitrary
number of curves and (or) center points of
cut-outs.
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C-CON TOOLS RECURSIVES RENAMING
This macro replaces a text block with another
within the entire product structure. This is a
fast method of defining different versions.
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C-CON TOOLS FLAT PROJECTION OF COPONENT FLANGES
Flat projection of flanges via points with equal
spacing that can be freely selected via extreme
points or in user-defined combination under
consideration of the folding edge and a
user-defined spine. The correction of the length
is computed using an equation as per DIN 6935.
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TRAINING AND CONSULTATION

• CAx- und PDM
• Consultation
• CAD-/PDM-Training
• CATIA V5 Continuing professional education for
  less money
• Process
• User support
• Training on the job
• Technical support
• Language- and Cultural Training
• Business Coaching

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CONSULTATION

• Consultation
• Consultation by the introduction and application
  from CAx und PDM-Systems
• Process analysis, Project engineering and project
  management
• Authoritative projects
• BMW AG und Daimler AG
• - Support by the introduction of CATIA? V5 -
  CATIA? V5 Method development
• VW AG Braunschweig
• - CATIA? V5 - Process introduction
• MTU Aero Engines
• - Preliminary study introduction CATIA? V5
• - Support by the introduction of UGS Teamcenter?

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CAD-/PDM-TRAINING

• Extract from our training program
• CATIA V5 Basic trainings
• CATIA V5 Advanced trainings, GSD, etc.
• CATIA V5 Special trainings, DMU, Tubing,
  Tooling design, etc.
• We are a certified educational institution for
  promoting professional continuing education as
  per the right to employment promotion as per the
  AZWV f. e. CATIA V5 continuing education to a
  CAD specialist

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CATIA V5 Continuing professional education for
free

• Government aid can be utilized whenever an
  education voucher can be presented
• Our Know-how saves your money!
• retraining / advanced training for job seekers
• Promotional Program called WeGebAU
• ( continuing education of employees with low
  qualifications or of advanced age in the company)
• Target Group
• Low certified employees in unqualified activity
  
• ? without occupational end
• ? with the occupational end whose occupation was
  not exercised for more than four years
• Older employees to more than 45 years
• Our qualification in line with market
  requirements leads to the increase in value of
  the employee!

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CAD- / PDM-SYSTEME

• Trainers are available to us for the following
  systems
• CATIA
• UG
• Pro/ENGINEER
• ICEM
• Enovia VPM / LCA
• Teamcenter
• Smaragd
• PRISMA CARISMA

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PROCESS OPTIMIZATION

• Development of CAx-Methods Actual CA-Systems
  (CATIA V5) breed high efforts to engineering
  departments due to structural procedure and
  referenced parametrics. Since 2000 C-CON creates
  methodical concepts to optimize CATIA V5 Systems.
• Software ProgramsMany difficult processes and
  procedures canbe simplified and automated with
  the help of easyindividual software UDF,
  Macros, etc.

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PROCESS OPTIMIZATION

• Process consultation
• - Assure of process conformity
• - Improvement in efficiency by standard
  collaboration
• mockup from design section up to the
  finished component

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USER SUPPORT

• Technical Coaching
• - Supervision of the user in the project
• - Trainings/Workshops
• Assistance / support
• Hotline
• Project implementation
• Design support
• Authoritative projects
• Coaching in house at BMW (since 1992)
• CATIA V5-support
• Support und trainings for PDM/EDM-System Prisma
• Coaching in house at Daimler (since 1998)
• CATIA V5-support
• Support und training for PDM/EDM-System Smaragd
• Support Ford
• CATIA V5-support
• Hotline MTU (1999-2006)
• CATIA V4-support

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TRAINING ON THE JOB

• Continuing education with added value
• Learning by doing with productive projects
• Training by members of our design team
• No unproductive downtime during training
• Practice proven design processes and methods
• Practice proven CATIA V5 methodologies
• Exclusive, individual training for the
  instructing customer
• Authoritative projects
• Polynorm grau Werkzeugsysteme
• - Methodologies and Prototype Tooling
• Schuler Cartec
• - Methodologies and Active surfaces

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TECHNICAL SUPPORT

• From the development sketch or drawing to the
  finished part
• It is our challenge to speed up the development
  process from early
• stages prior to SOP with the aid of modern
  CA-methods
• Authoritative projects
• Project support (Development Design)
• Preparation of concept plans (Development Car
  body)
• QA fields and stages development Car body
• ProLeis DWS

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LANGUAGE- AND CULTURAL TRAINING

• English and French language and cultural
  trainings
• Individual and small group training
• Preparation of presentations and suitable
  faculty of expression
• Preparation of your economic activities in an
  Anglo - American or French cultural environment
• The ability to communicate knowledge accurately
  and efficiently
• is increasingly a source of competitive
  advantage.

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BUSINESS COACHING

• We coach and support your managers and staff both
  on the interpersonal and professional level with
  the aim to enable them to meet new challenges in
  their personal development and processes of
  change and finding new solutions and thus to
  empower them to travel on new paths in their
  carriers!
• Realize objectives, values and visions
• Empower leadership
• Leadership / personal management
• Carrier
• Personal development
• Team development
• Motivation
• Conflict management

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REFERENCE LIST
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C-CON CONTACT ADRESS
national
international
C-CON IFT GmbH Co. KGDieselstrasse 1584056
RottenburgGermanyTel. 49 (0)8781 94 88 0Fax
49 (0)8781 94 88 25info.rottenburg_at_c-con.de
C-CON USA12 East Stone Avenue
Greenville, SC 29609 Tel. [phone]
4 Fax [phone]
www.c-con.us
C-CON Sondermaschinen GmbHAuf dem Graben
1766822 LebachGermanyTel. 49 (0)6881 93 61
70 Fax [phone]info.lebach_at_c-con.d
e
C-CON Holding GmbHHerrenkreuth 1282431 Kochel
am SeeGermanyTel. 49 (0)8851 15 42Fax 49
(0)8851 61 101info.kochel_at_c-con.de
C-CON France S.A.R.L
1, avenue René Bigand F-04860
PIERREVERT FranceTel. 33 (0)388 37 08 52
Fax [phone]
52 info.france_at_c-con.fr
C-CON GmbHKnorrstr. 13580937 MünchenGermanyTel
. 49 (0)89 358 82 0 Fax [phone]
100info.muenchen_at_c-con.de
C-CON GmbHSachsstraße 1685080
GaimersheimGermanyTel. 49 (0)8458 325 8
0Fax [phone]info.ingolstadt_at_c-con.d
e
C-CON GmbHUnterfeldstrasse 1282467
Garmisch-Partenkirchen GermanyTel. 49 (0)8821
96 76 40 Fax [phone]
info.garmisch_at_c-con.de
C-CON s.r.l. Rumänien
Str.Zizinului Nr. 43 Ap.3
RO-500403 Brasov
Romania
Tel.
40 (0)268 31 03 45
Fax [phone]
C-CON GmbHKolumbusstrasse 171063
SindelfingenGermanyTel. 49 (0)7031 79 39 1 0
Fax [phone]info.sindelfingen_at_c-co
n.de
C-CON GmbHFrankenring 1b30855
LangenhagenGermanyTel. 49 (0)511 47 54 19 0
Fax [phone]info.hannover_at_c-con.d
e
C-CON GmbHLeibnizpark 151503 Rösrath
GermanyTel.
49 (0)2205 89 74 681 Fax [phone]

info.koeln_at_c-con.de
Best Technologies Pvt. Ltd.38 KM Stone,
Delphi-Jaipur HighwayBahrampur Road,
Village-KhandsaGurgaon 122001 (Haryana)IndiaTel
91 (0)124 50 38 436Fax [phone]
204contact_at_btl.in
C-CON GmbHPoststelle Daimler AGMercedesstrasse
128190 BremenGermanyTel 49 (0)421 41 95 31
7 Fax [phone]
info.bremen_at_c-con.de
C-CON GmbHMengkofener Strasse 2984130
DingolfingGermanyTel. 49 (0)8731 75 89 0Fax
49 (0)8731 75 89 50info.dingolfing_at_c-con.de
C-CON GmbHDieselstraße 33 38446 Wolfsburg Tel.
49 (0)5361 43 66 100 info.wolfsburg_at_c-con.de
2AM / C-CON LLC201 Commerce CourtDuncan, SC
29334 Post Office Box
170397Spartanburg, SC 29301 Tel [phone]
38 686 Fax [phone] info_at_2AMGroup.com