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Quality as Organization Culture at rh

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IPC-610D (2006) Soldering workmanship standard. IPC 620A (2006) Cable workmanship standard ... W.S. Wave Soldering. V&V Process Verification ... – PowerPoint PPT presentation

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Title: Quality as Organization Culture at rh


1
Quality as Organization Culture at rh
????? ?????? ???????
overview rh Process Principles Measurement
and Control Graphic Language Commitment and
Persistence
2
????? ?????? ???????
RH Electronics Ltd Global EMS Provider
3

MISSION rh will provide its global customers
with World Class Contract Manufacturing Services.
Objectives
Complete Customer Satisfaction Product
quality, On time delivery, Comprehensive Cost.
Flexibility - to support Changing Market Demand
Continuous Improvement at all levels
Effective Open Communications - Inside ,
Customers , Suppliers Company Culture
promotes quality, openness , achievements ,
enjoyable work place.
4
????? ?????? ???????
Highlights
Founded 1984. (Y. Rosenberg G. Hamerman) 4
Sites (Israel, USA,CANADA) 1200 Employees
20,000 square meters Sales of Nis 684 million
(166 million) in 2007 ISO 14001 / 9001
Certified - since 1993 Leading Contract
Manufacturer in Israel Public RH Technologies
IPO 09/ 2000
5
????? ?????? ???????
Manufacturing
14 SMT Lines (capacity of 150 million placements
a month) Through hole insertion lines - 4 wave
soldering machines. - 3 Selective wave
soldering. - Press Fit tools. Electromechanical
assembly. Cable assembly plant. Metal Kit -
plant Product integration and testing. Packaging
and Shipment to Customer destination
6
????? ?????? ???????
Customers
7
????? ?????? ???????
Quality / Environment / Safety
Quality Standards Certifications ISO-90002000
Management ISO 140012004 Environment
ISO-134852003 Medical Equipment. (FDA
Approved Site) IPC-610D (2006) Soldering
workmanship standard IPC 620A (2006) Cable
workmanship standard Qualified Safety (OHSAS
18001). Product Supervision By UL, TUV,
KEMA,CCC, etc.
8
Quality as Organization Culture at rh
Principles
????? ?????? ???????
9
????? ?????? ???????
rh ????? ?????? ????? ?? ?????
rh Integration of Cultures
???? ????? ????
????? ?????? ??????? ?? ????? ??????? ???
10
????? ?????? ???????
Communication Means to implement Quality
Culture
  • Connecting Quality Circles Internal/External
    Inside - Company with Outside - Customers
  • ????? ????? ???? ????? - ???? ?????? ??????
    ??????
  • ????? ???? ???? ????? - ??? ????? ?????? ???
    ???? ??????
  • ?? ????? ?????/?????? ?? ?????
    ??????/???????/??????
  • ???? ?????? ????? ?????, ??????, ????? - ?????
    ?????
  • ????? ??? ?????? ???? ???? ?? ??????? ?????? ??
    ?????

11
????? ?????? ???????
????? - Management
?????? - Employees
??? - Knowledge ????? ???? ??????
???? - Information ?????/ ?????? ???????
????? - Agreement ???? ?????
??????? - Commitment ????? ????????
X
X
???? ???
???? ????
X
X
X
X
X
????? ?? ????? Quality Culture ????
????? ???????/ ??????
X
X
X
X
X
12
  • 2007 ???? ????? ??????.
  • ???? ??????? ??????? ?????? ?????? ????? ???
  • ??? 2007 ????? 25 ??? ? rh.
  • ????? ?? ????? ?????? ??????? (???? ????)
  • ???? ???? ??????? rh global technology
  • 2008 - ????? ?????? ??????? ????? ?????? ????
  • ????? ?????? ?????? ???????. ????? ??????
    ??????? ???? ???????.
  • ????? ????? ????? ????? ?????.
  • ????? ?????? ????? ??? ?????? ???????.
  • ????? ????? ???? ?????? ??????.
  • ?????? ?????? ????? ?????? ??????? ? rh.
  • 09/2008 ???? ??????? "?? ??? ????? ??????".
    ???? ????? ?????.
  • 2009 ????? ????? ???????? - ??? ???????? ?????.

????? ?????? ??????? - ???? ???
13
????? ?????? ???????
????? ?????? ???????
????? ????launching Process
  • ?????? ?? ??????? ?????? ????? ?????
  • ????? "?????? ????"
  • ???? ????? ???????
  • ????? ??????

??????? ?????? ??????? ?????? ????? ??????
???? ??? ??? ? ??????
?????? rh ???? ???? ????? ???? ???? ????? giveaway

????? ????? ????? ???? ????? ?????? ?????? ??????
??????? ????? ????? ???????? OJT ??????
?????? ????? ????? ?????? PDCA
14
????? ?????? ??????? - ?????
Plan - Do Check - Act ????? ?????? ??????
?????? ???? ?????
??????? ?????? ?????? ????? ??????
?????? ???? ????? ???? ????? ??????
?? ??? ?????? ????? ??????? ????? ?? ???? ??????
??? ????? ???? ???? P ????? ????? ???? ?????, D
???? ?? ?? ?????, C ????? ??????, A ????? ?????
????? ?????
15
????? ?????? ??????? ?? ????? ??????
"I am also in the quality circles"
"?? ??? ????? ??????"
???? ?????? ???? ?????? ?? ??????
Quality Worker Takes Responsibility On His Works
Plan - ????? - ???? ????? ?? ???? ????

Do - ????? - ???? ?? ?????? ????? ?? ??
???????
Check - ????? - ???? ?? ??????
????????
Act - ????? - ???? ?????? ????? ????? ???????
16
???? ????? - PCBs Flow Manufacturing Division
INS.-Q.C. 2
Purchs. 1
W.H. T.H 3
R.M. 2
W.H. Mech. 3
STD 2
W.H. SMT 3
Eng. File - Preparation
Strategic. 1
I.A. V V
FAI
SMT 4
Admin. 1
Vi-X-ray AOI - SMD
F.A.I. First Article Inspection I.A. Internal
Audits R.M. Receiving Material T.H. Through
Hole T.U. Touch-Up W.H. Ware House W.S. Wave
Soldering VV Process Verification
Validation
W.S. T.H. 4
FAI
Vi T.H.
FAI
T.U. Assy. 4
Vi Assy.
ICT 4
FAI
Optional
Vi ICT
PCBs - Out
17
Product Flow Business Division - ???? ?????
Integration Processes
F.A.I First Article Inspection I.A. Internal
Audits W.H. Ware House VV Verification
Validation
PCBs.- in
W.H. - in
I.A. - VV
Eng. File Preparation 5
Mechanical 6
FAI
QC-Mech.
FAI
Functional 6
Repair 8
QC-Func.
Packaging 7
FAI
Final QC
RMA 8
Optional
QA - OOB
Ship. - out 7
18
Quality as Organization Culture at rhMeasurement
and Control
????? ?????? ???????
19
????? ?????? ???????
New Monthly Quality Marks
TIME
QUALITY
MONEY
20
????? ?????? ???????
Monthly Quality Marks SMT and TH
  • DPMO - ??? ?? ??? ????? ???? ????? ???? ??? ????
    ?????? ???"? ????????? ???? (???? ??? A 7912 IPC
  • ?????? ?????? ???? - ??"? ???? ?????? ??????
    ??????? OOBA ????????? ??????? ?????? ???? ?????
    ?? ??????? ???? ???? ????
  • 5S ??? ?????? ????? ????? ?????? ???????
    ?????? ?????? ???? ????? ????? ????? 5S
  • ???? ??? ??????? ?????? ?????- ???? ???
    ??????????? ?? ?????? ??????? ???? ?????, ??????
    ?????? ?????? - ????? ?????? ??? ????? ???????.
    ?????? ????? ??????? ??????? ?????????.

21
????? ?????? ???????
Example Monthly Quality Marks SMT
80 Monthly Mark
22
????? ?????? ???????
Monthly Quality Marks Customer Products
  • YIELD ??? ????? ???? ?? ?? ?????? ?????? - ????
    ?? ??????? ???? ????? ?? ??????? ??? ?? ??????
    ????? ???????. ?????? QSFC
  • ?????? ???? - ????? ????? ?????? ??????,??????
    ??????? ?????? OOBA - ????? ?????? ????? ??????
    ???? ???? ????
  • ????? ??????? ?????? - ????, ??? ???? ???? ??
    ?????? ?????? ??????? ?????? "?? ??????".- ???
    ?????? ?????? ?????? QSFC
  • S 5- ??? ?????? ??????? ?? ????? ?????, ?????
    ?????? ??????? ?????? ????? ?????? ???? ?????
    ????? ????? 5S
  • ???? ??? ??????? - ???? ??? ??????????? ????
    ????? ????? ?????? , - ?????? ????? ???????
    ??????? ?????????.
  • ?????? ????? - ????? ??????? ?????? ??????
    ????? ????? ????? .

23
????? ?????? ???????
Sample System Division Monthly Quality Marks
Monthly Mark 85
24
Graphic Language Campain?????? "?? ??? ?????
??????"
????? ?????? ???????
Quality as Organization Culture at rh
25
????? ?????? ???????
26
????? ?????? ???????
27
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28
Quality as Organization Culture at rhVisual
Language
????? ?????? ???????
29
????? ?????? ???????
30
????? ?????? ???????
31
????? ?????? ???????
32
????? ?????? ???????
33
????? ?????? ???????
34
Quality as Organization Culture at rh Commitment
and Persistence
????? ?????? ???????
35
????? ?????? ???????
What I have to do ?
I Identify Product Components
Logistics
Im Familiar with Production Requirements
Supplier
Customer
My Workplace is ready For production
Tools or Production In my Possession
Production
36
????? ?????? ???????
??????? ??????
  • ?????? ?? ???????
  • ????? ?????
  • ????? "?????? ????"
  • ???? ??????
  • ????? ?????

???????, ?????? ?????? ?????? rh ???? ?????
?????? ?????? ????? / ???? ??????
?????? 5S ???? ????? ????? ????? ?????? ???
??????/???? ????? ?????? ?????
?????? ?????? ?????? ?????? ?????? ??????? ??????
?????? ?????? ??????
37
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????? ?????? ???????
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