RegionalSeminare 1999, Teil A

1
SORCUS
Intelligent Solutions with PCs
Dr. H.B. Brinkhus
... the future starts now ...
2
MODULAR-4/486
3
Module 1
Small" and Large" MODULAR-4/486
CPU 586-133
Module 2
Module4
Module3
Module2
Module1
CPU 586-133
4
MODULAR-4/486
RAM
Module Slot 1
ser. EEPROM
ROM
ser. EEPROM
Module Slot 2
EEPROM
486-CPU
Module Slot 3
ser. EEPROM
NMI
6
Watchdog
Module Slot 4
Interrupt-Controller
ser. EEPROM
Timer
RTC
RS-232
SCC
PC-Interface
RS-232
5
MODULAR-4 Carrier Boards

• Local Processor (486 to 586-133)
• Real-Time Multi-Tasking Operating System OsX
  on-board
• Up to 4 resp. 34 MByte RAM on-board
• 2, 4 or 9 Slots for SPBus Modules
• Mailbox-Communication with DMA and Interrupt with
  the PC
• 6 Timers on-board, Real Time Clock with Date and
  Time
• Watch-Dog for the local CPU
• Monitoring of Supply Voltages (Power-Fail) with
  NMI
• Two RS-232 Interfaces on Carrier Board
• Interrupt-Inputs, e.g. for external Trigger
  Functions
• Drivers and Libraries for DOS, Windows and Linux
• New Can be usesd as Stand-alone System (without
  PC)

6
SPBus Analog Inputs Module M-AD12-16

• 16 Single-Ended resp. 8 Differential-Inputs
  with 12 Bit Resolution
• 16 Input Ranges, Programmable per Channel
  312,5 mVolt to 10 Volt 0...625 mVolt to
  0...10 Volt 0...-625 mVolt to 0...-10 Volt
  (Custom Ranges by A-Links)
• 1,8 µs Conversion Rate
• Automatic Gain- and Offset Correction
• Automatic Settle-Time Correction when Changing
  the Channel resp. Range
• Overvoltage Protection to 35 Volt

7
M-AD12-16
AIN-0

Konfiguration (SE/Diff/Adjust)
-
AIN-8
AIN-1

Multiplexer A-Link
AIN-9
-

-x1, x10, x100x200, x500
AIN-2
-

• 1,8 µs Conversion Time
• 12 Bit Resolution
• 16 Single-Ended resp. 8 Differential Inputs.
• Automatic Gain- and Offset-Correction
• Automatic Settle-Time Correction
• 16 Input Ranges 312,5 mV to 10 V, 0..625 mV
  to 0..10 V, 0..-625 mV to 0..-10 V
• Optional Custom Ranges via A-Links(e.g. 20 mA,
  100 V)

-
AIN-10
LB1- LB4
AIN-3

AIN-11
-
Prog. Gainx1, x2, x4, x8,x16
AIN-4

-
AIN-12
AIN-5

Multiplexer A-Link
-
AIN-13

-
AIN-6

A/D-Converter with Sample Hold
-
AIN-14
AIN-7

-
AIN-15
ser. EEPROM
Settle Timer
DC/DC- Converter
Gain/Offset Correction
SPBus Interface
8
SPBus Modules with Analog Inputs
M-AD12-16 M-SH12-8 M-AD16-4 M-5B-1
16 Single-Ended resp. 8 Differential Inputs, 12
Bit Resolution, 1,8µs Conversion Rate, 16 Input
Ranges 8 simultaneously sampling Analog Inputs,
12 Bit Resolution, 3µs Conversion Rate 4 Analog
Inputs with 16 Bit Resolution, galvan. isolated.,
0..5 / 0..10 / 5 / 10V 4 Analog Inputs, 1
Analog Output, 12 Bit Resolution, 14 digital
Outputs With ext. Multiplex-Panels (5Bx02 and
5BA32) up to 64 resp. 256 Analog IO-Channels
incl. Signal Conditioning and galvan. Isolation
per Channel
9
Multiplex-Panel 5Bx02
19 Rack-Mounting
Flat Ribbon Cable

• 16 Slots for 5B-Signal Conditioners per Panel
• 5B-Inputs and -Outputs combinable
• Up to 4 5Bx02 Panels ( 64 Channels) per Module
  M-5B-1
• Up to 576 Analog Channels per Carrier Board

M-5B-1 Module
10
Multiplex-Panel 5BA32
19 Rack-Mounting
Flat Ribbon Cable

• 2 Groups of 16 Inputs per Panel with one
  5B-Signal Conditioner per Group
• Up to 8 5BA32 Panels ( 256 Channels) per Module
  M-5B-1
• Up to 2304 Analog Channels per Carrier Board

M-5B-1 Module
11
SPBus Modules with Analog Outputs
M-DA4-2
4 analog Outputs, 12 Bit Resolution 8 Output
Ranges per Channel 0..2,5 Volt 0..5
Volt 0..10 Volt 2,5 Volt 5 Volt
10 Volt 0..20 mA 4..20 mA All 4 Channels can
be set simultaneously
M-DA2-2 M-DA16-2 M-5B-1
2 galv. isoalted analog Outputs, 12 Bit2 galv.
isolated analog Outputs, 16 Bit Combi-Module 1
x Analog-Out, 4 x Analog-In, 14 x Digital-Out for
ext. Multiplexer
12
SPBus Modules with Digitale Inputs and Outputs
40 digital IO (TTL) 8 Channels per Group, each
Group can be programmed as Inputs or Outputs,
Outputs can be read back All Inputs can be read
simultaneously 4 Interrupt-Inputs, 2 Timer Outputs
M-D40-2
M-OPT-1/A M-OPT-1/Bx M-RU8-2
16 Inputs, Opto-coupled, 4-48 V 16 Outputs,
Opto-coupled, up to 100 mA/80 V 8 Relais, up to
100V/1 A
13
Multiplex-Panel 5Bx64
19 Rack-Mounting
Flat Ribbon Cable

• 64 Digital Channels per Panel, each Channel
  Optically isolated
• Each Group of 8 Channels can be configured as
  Inputs (4 - 48 Volt) or Outputs (1 A/ 100 V per
  Channel)
• Up to 512 8 x 5Bx64 Panels ( 512 Channels per
  Module ( 4608 per Board)

M-D40-2 Module
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SPBus Modules with Special Functions
M-C16-3 3 Channels of 16 Bit Counters,
cascadable, 13 Operating
Modes, e.g. Inkremental Decoder, Frequency
Measurement, etc.
M-C16-1 Single Channel Version of M-C16-3
M-AX-16 Gate Array Module, programmable with
Custom Designs 12 Opto-isolated Inputs and 4
Outputs M-AX-16/IO 12 dig. Inputs, 4 dig.
Outpus, galv. Isolated M-AX-16/C1 3 20 Bit
Counters incl. Interrupt Controller M-AX-16/IRQ In
terrupt Controller
M-AX-32 Gate Array Module, programmable with
Custom Designs 32 TTL-compatible
Inputs/Outputs M-AX-32/IO 32 TTL-compatible
Inputs/Outputs M-AX-32/SSI 2 synchroneous serial
Interfaces (SSI)
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SPBus Timer/Counter Module M-C16-3

• 3 Independent Channels of Cascadable
  Multi-Function Timers/Counters, 16 Bit
• 10 MHz max. Counting Frequency
• 12 Inputs and 4 Outputs, Opto-isolated
• 13 Modes of Operation Up/Down-Counter,
  Inkremental Decoder, Measurement of Frequency,
  Pulse Width, Period, etc.
• 16-Channel Interrupt-Controller
• Reference Impulses and Frequencies created
  on-board
• Single Channel Verson available M-C16-1

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SPBus Modules for Communication
M-COM-2 2 universal serial Interfaces with
2 C-Links (Sync., Async., HDLC, etc.)
M-COM-2/P u. /G Same as M-COM-2 for optical
fibers
M-COM-8 8 Channels RS-232 (same as M-COM-2)
M-IEC-1 IEEE 488 (GPIB) resp. HP-IB
Interface.
M-DPM-12 Profibus Master/Slave, 12 MBit/s
M-DPS-12 Porfibus Slave (2 Channels)
M-CAN-1 CAN-Bus (1 MBit/s), galvan.
isolated.
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SPBus PROFIBUS Module M-DPM-12 (Master/Slave)

• Profibus Master up to 12 MBaud
• Intelligent Module with on-board CPU and RAM,
  processes the complete PROFIBUS Protocol
• Completely configurable by Software
• Dual-Ported RAM Interface to MODULAR-4 Carrier
  Board
• Compatible with PROFIBUS DP(DIN 19245, Teil 1-3)
• RS-485 isolated by C-Link

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PROFIBUS-Configuration
Complete Installation and Configuration with
Siemens Software COM-ET 200
Master M-DPM-12
Slave-List Selection with Drag Drop
Slaves
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PROFIBUS Applikation Exampel using the Library
for Master
Talking to a Slave with 4 Byte Input-Data and 4
Byte Output-Data / Set Master into State
Operate / m044_set_master_mode(microslot,
_M044_OPERATE) m044_refresh_slave_datastruct(mic
roslot) / Check whether Slave is active /
m044_check_slave_active(microslot, slave,
active) if(active) / Exchanging Data (4
Byte each) / m044_set_slave_data_block(micr
oslot, slave, 4, dout) m044_get_slave_data_bl
ock(microslot, slave, 4, din) / Check
whether Slave has indicated Diagnostic
Info / m044_check_slave_diagnosis(microslot,
slave, diaglen) if(diaglen gt 0)
m044_get_slave_diagnosis(microslot, slave,
diaglen, diag)
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Multi-LAB/2 - The complete, intelligent Low-Cost
Board

• x86 CPU up to 16 MHz
• 512 KByte RAM max.
• 2 Timers
• Interrupt Controller
• 16 Analog Inputs (12 Bit)
• 1,8 µs Conversion Rate
• Automatic Gain- and Offset-Correction
• Progr. Settle-Timer
• 2 Analog Outputs (12 Bit)
• 4 Ranges incl. 20 mA
• 16 Digital Inputs
• 8 Digital Outputs
• Measurement of Frequency-, Pulse Width and
  Period, Inkremental Decoder

RS232
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Multi-LAB/2

• Intelligent Multi-Functional PC-Board
• '86 compatible CPU, 512 kB RAM and Peripherals
• Multi-Tasking Operating System OsX
• 16 Analog Inputs, 16 Input Ranges, 12 Bit
• 2 Analog Outputs, 4 Output Ranges, 12 Bit
• 16 Digital Inputs, 8 Digital Outputs (max. 1 A)
• Timer, Inkremental Decoder, Measurement of
  Frequency, etc.
• Development of Real Time Programs using Standard
  PC-Compilers (Pascal und C)
• Comfortable Drivers for DOS, Windows 3.x, 95, 98
  und NT
• Testbox for all Inputs and Outputs

22
Multi-LAB/2
IN-0
TMT
AnalogInputs (12 Bit)
RAM
RS-232
RCV
IN-15
LED
LED
x86-CPU
NMI
OUT-0U
AnalogOutputs (12 Bit)
EEPROM
OUT-1U
OUT-0I
OUT-1I
Watchdog
Reset
DigitalOutputs
DOUT-0
Interrupt-Controller
Number of Board
DOUT-7
PC-Interface
DATA
DigitalInputs
DIN-0
IRQ
Timer-A
Timer-B/Counter
DAK
DIN-15
DRQ
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Multi-COM
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Multi-COM
S-Links
6 Serial Interfaces on an Intelligent PC-Board(5
of them can be freely configured via S-Links)

• Micro-Modules to Configure the
  physical Interfaces
• RS-232, RS-232iso
• RS-422, RS-422iso
• RS-423, RS-423iso
• RS-485, RS-485iso
• 0-20 mA Current iso
• CANiso
• LWL
• SSI (2 Channels)

S-Link A
586-133
S -Link C
S -Link D
S -Link E
S -Link F
B
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Multi-COMThe Communication Multi-Talent

• Local CPU on-board (486 to 586-133MHz)
• Up to 34 MByte RAM on-board. 10 Timers, RTC
• 6 serial Channels, 5 configurable with S-Links,
  1 x RS-232 (e.g. for Source-Level-Debugging)
• Complete Protocols can be Pre-Processed, e.g.
  3964/R
• Real-Time Multi-Tasking-Operating System OsX
  on-board (in Flash-EPROM)
• Compatible with MODULAR-4/486 and 3 M-COM-2
  Modules
• Short PC-Karte

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Multi-COM
RAM
St1
S-Link
SCC
ROM
A
S-Link
EEPROM
C
486-CPU
S-Link
SCC
D
S-Link
E
NMI
S-Link
SCC
Watchdog
F
Interrupt-Controller
RS-232
Timer
B
Uhr
St2
St3
PC-Interface
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S-Links

• Physical Interfacefor one Serial Channel
• Can be Connectedto any UART(Async or Sync)
• Serial Interface
• Application Notefor Design-In available
• Very Small

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Principle of the S-Links
TMT RTS DTR
RCV, TMT, GND 61 Modem-Interface Lines TST1,
TST2
RCV CTS DCD
Ri DSR
S-Link
CLKio CTRL

/RESET CLK (10 MHz) CL (EEPROM enable)
TMS, TDI, TDO, TCK
5, /-12, GND
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Available S-Links
Physical Isolated Non-Iso Supply CLK req.
Reset JTAG Note Interface Version Version 5
/-12 10 MHz RS-232 SL-232i SL-232 5
- - - 1RS-232 - SL-232A
5 /-12 - - - 2RS-422 SL-422i
SL-422 5 - - - -RS-485
SL-485i SL-485 5 - - -
320 mA SL-20MA - 5 12 - -
- 4Fiber SL-LWL - 5 -
- - -CAN SL-CANi - 5
-SSI SL-SSI2i -
5 - Note 1 SL-232i
provides RTS and CTS resp. CLKout and CLKinNote
2 SL-232A/i and SL-232A/o available with
additional Clock-LinesNote 3 Can be
used for PROFIBUS up to 12 MbaudNote 4 -12 Volt
only required for larger voltage compliance
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Communication HostltgtMODULAR-4
Host 3
CAN, RS-232, PROFIBUS, etc.
Host 2
RS-232
PC-Bus(Int., DMA, Polling)
Host 1 (PC)
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PC-Programs

• Application Programs include the SORCUS-Libraries
  resp. DLLs (Pascal, C, ...)
• Communication between the SORCUS-Board and the PC
• Processing the Data
• Storing the Data on Disk resp. LAN
• Test- and Service Programs SNW32 and
  Debugging-Software RTDS
• Drivers (e.g. for DOS, Windows, Linux, ...)
• PC- and RT-Libraries provide nearly identical
  functionality and calling conventions

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Programs running on-board(independently of the
Host-PC)

• OsX Real-Time Multi-Tasking Operating System
• Up to 1024 Tasks, various Types of Tasks
• Each Task can access the structural elements of
  all other tasks
• Real-Time capable
• The PC is treated on-board as a Task
• Application Programs (Tasks)
• Data Acquisition, Control, Communication
  Protocols
• Digital Signal Processing
• Communication

33
Development ofReal-Time Programs

• Development on the PC using DOS or Windows
  withBORLAND-PASCAL oder BORLAND C
• Using the SORCUS-Libraries and Modul Device
  Drivers
• Creating a .EXE File
• Transferring the compiled programs onto the
  MODULAR-4 board using SNW or SNW32 (
  PC-Service-Program) or by calling Functions
  within the SORCUS PC-Library
• Source-Level-Debugging of the Real-Time programs
  directly on-board of the MODULAR-4 board using
  the Turbo-Debugger or SORCUS-RTDS via the serial
  interface of the PC

34
Module-Device-Drivers (MDD)

• Very Simple Real-Time Programming for all
  Hardware Devices with these Advantages
• Channel-oriented Structure
• Simple Access onto the Devices (no direct
  Programming of the Hardware)
• Error-free Access onto the Devices(Devices can
  be declared as exklusive)
• Simultaneous Access onto the same Device from
  on-board Tasks and from the PC
• Fast Access and Compact Code
• Security for Long-term delivery

35
Module-Device-Driver
For each Module, a Device Driver is Installed as
a Task After Opening a Channel, several Functions
are available for accessing the Device
handle1 mdd8_open_channel(...) handle2
mdd8_open_channel(...) ... data
mdd8_read_channel_...(handle1) mdd8_write_channel
_...(handle2, data) ... mdd8_close_channel(...)
36
Overview Support for Complete Software
Systems
Product Company Availability ARGUS SORCUS now
DIA/DAGO GfS/NI now DIAdem 4.0 -
7.0 GfS/NI now PDES GIF now DasyLab
Dasytec/NI now LabVIEW NI now
37
PAUSE
38
(No Transcript)
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MODULAR-4 The Concept

• Intelligent data acquisition and control system
• Real parallel processing by on-board 486/586-CPU
  The Real Time Situation is well known and
  PC-independent"
• By Plug-On modules, the system can easily be
  adopted to various requirements (about 50
  different I/O-Modules available) The
  User has to Learn only one System
• Standard-PC-Software can be used to develop you
  own real time programs (e.g. Pascal and C) No
  Special Tools or Cross-Compilers Needed"
• Comfortable drivers for DOS, Windows and Linux
  (for Pascal, C, Delphi, Visual Basic, etc.)
  available

40
MODULAR-4System Configuration

• PC
• Development of Real-Time and PC Programs
• Storage, Visualizing and Analyzing the Data
• Modem-Connection for Remote Monitoring
• Connection to LAN, WAN and Internet

• MODULAR-4
• All Real-Time Tasks
• Data Acquisition
• Online Preprocessing
• Control
• Communication

• SPBus Modules
• Analogue In-/Outputs
• Digital In-/Outputs
• Counter, Inkremental Decoder, SSI
• Serial Interfaces
• PROFIBUS, CAN-Bus,etc.

41
SPBus Module für Kommunikation
M-COM-2
2 universelle serielle Schnittstellen Sync,
Async, SDLC, HDLC, NRZ, NRZI, FM,
etc. Baudratengenerator und DPLL je Kanal Max.
Baudrate 1,2 MBaud Jede Schnittstelle per C-Link
konfigurierbarRS-232, RS-422, RS-485,
RS-232iso, RS-485iso, 20 mA Protokolle CQ8,
3964R, LSV2, FANUC, etc.
C-Link
M-COM-2/P u. /G
Wie M-COM-2 mit Lichtwellenleiter
M-COM-8 8 Kanäle RS-232 (Betriebsarten s.
M-COM-2)
M-IEC-1 IEEE 488 (GPIB) bzw. HP-IB
Schnittstelle
42
Source-Level Debugging ofReal-Timer Programs

• The MODULAR-4 Board is connected to the PC via a
  serial RS-232 Interface (Remote-Debugging)
• The Host-Interface on the Board can be used
  without any restrictions

• Watches
• Breakpoints
• Disassembler
• Hex-Dump
• etc.