Introduction to ICE

1
(No Transcript)
2
Introduction to ICE

• ICE has both local and overseas Combustion
  Engineering experience
• ICE has electrical engineering and software
  engineering for automation of DCS or PLC control
  systems available in house.
• ICE has an experienced team of boiler, combustion
  and electrical service man available for all 24
  hr break down service

3
Industrial Combustion Systems

• Design of custom built systems to suit both your
  process and equipments requirements.
• Australian and international experience in heavy
  industrial fuel train system design
• Experience in Rotary Kilns Dryers, Fluid Bed
  Dryers and Calciners.
• Burners for
• Natural Gas, LNG, Propane, Butane or process
  waste gases.
• Heavy fuel oil systems including pumping and
  heating skids
• Light fuel oil
• Waste oil systems

4
Preferred Metso Service Provider

• ICE is the preferred service provider for all
  Metso Minerals (Pyrotherm) Pty Ltd Fluid Bed
  dryers and calciners.
• We are able to service or advise on the operation
  of the plant as well as the control and
  combustion system
• ICE has access to Pyrotherms technical
  resources. Access to this information enables
  ICE to, recommend improvements and make service
  proposals directly to you, in liaison with Metso
  Minerals (Pyrotherm) Pty Ltd.

5
Burner Systems

• Fuel Train design
• Welding to AS4041
• All valves selected to increase both control and
  performance
• Systems installed throughout W.A. also sites in
  Vic., N.S.W. Qld, and Overseas

With careful design of the burner and fuel train
we were able to achieve excellent control with
greater than 401 turndown
6
Systems to Suit Your Requirements

• If dust or weather is a problem?
• We can either build an IP 65 fuel train or a
  standard fuel train within an IP 65 enclosure.

7
Heavy Fuel Oil Skid

• We commissioned a 58GJ/h air atomising Magna
  Flame burner and fuel train system on a rotary
  dryer in a Pot Ash Plant in Jordan.
• The panel was fully simulated and tested in our
  shop

8
Burner Control Panel
9
Process Simulation

• All panels are fully pre-commissioned
• Our PLC simulates the complete process proves
  the operation of panel

• Safety interlocks are all tested and signed off
  as part of our QA documentation

Due to the thorough pre-commissioning the on site
commissioning time is considerably reduced
10
Boilers
Reconditioning of old boiler
11
Work carried out on 60 HP Cleaver Brooks Boiler

• Non Destructive Testing of
• Furnace to tube sheet welds
• Shell thickness.
• Up graded the Burner Control Panel to
  incorporate
• Pressure transmitter
• Fully modulating fuel train
• Common reset on panel
• Fault and status indication

12
BOILER INSTALLATION

• ICE provides full turn key packages including
  design, installation and commissioning
• Electrical
• Gas Supply
• Burner and Fuel Train
• Pipe work

13
PIPE WORK INSTALLATION

• Pipe work design
• Installation
• Lagging

14
De-aerator
Reducing dissolved oxygen from parts per million
to parts per billion significantly reduces the
need for expensive O2 scavengers
Reverse Osmoses plants feeding the de-aerator can
eliminate scale problems and reducing the need
for blow downs. This combination RO and
de-aerators can easily save in excess of 30,000
per year in chemical cost on 3000l/hr of make up
water.