Arial Home Version 5 Electrical Circuit Diagrams

1
Arial Home Version 5 Electrical Circuit Diagrams

• July 9, 2008

2
Arial Home Electrical Wiring Color Coding
Standards

• AC wiring   Black for hot, White for Not, Green
  for ground wires
•  
•  DC wiring   Red for DC positive ()  and in a
  departure from any standard except ours, BLUE for
  DC negative (-)
• This scheme visually separates the AC wires from
  the DC wires.

3
Negative terminal connection to battery
Positive terminal connection to battery
Use of crimp connectors for wire connection to
the battery terminals. Black (-) wire goes to
the Charge Control Box as does the Red wire ().
4
This is Panel 18 for the final two Version 4
homes and Panel 21 in the Version 5 home,
bathroom wall side bottom. Battery is shelf
mounted, pump ia wall mounted in the factory
Wiremold up to control panel.
Water Pump

Battery
5
In from solar panel
Charge Control Box
120 vac out
Inverter Bracket Mounted
Conduit to Panel 25
Circle represents two wires out for bathroom
ceiling light in Wiremold. Wires to kitchen
sconce and outlets are in Panel.
Conduit in Panel 21 before foaming.
Wiremold to battery and pump
Top of Panel 21 above the shelving unit (Panel 18
for the last two Version 4 Homes.
Outlet wires inside panel
6
Solar Charge Controller
In from solar panel.
Up from battery
7
Lightning Arrestor
Out to PV Panels
Black
Green
Red
-

Red
PV PANEL
BREAKERS
Wire Color Codes
Red DC Positive Blue DC Negative Green DC
Ground
Red
Red
TO BATTERY
TO INVERTER WATER PUMP
Morning Star Solar Controller
Blue
BATTERY
LOAD
SOLAR
SEALED OR FLOODED SELECT
Note The negative wire coming out of the
lightning arrestor is black - all other
negative wires are blue
-
-



-
Ground Lug
Red
Blue
Blue
Red
To Inverter Neg Water Pump Neg
To Battery Negative
Red
Blue
8
Back Wall and Front Wall are 78 High
6
5
4
3
2
7
1
8
17
811
9
13
23
25
24
14
10
21
22
Middle Wall is 82 High
11
15
16
12
26
1711 inside 183.5 Outside
18
20
19
27
28
212.5 inside dimension, 217 outside dimension
Arial Home Green Panels have no jog. No
doorway Us
9
Only 2 Panels have electrical wiring, 21 and 25
Shower
Blue lines are metal conduit, Red line is Wiremold
Outside power from public utility or solar panels
on roof
Bathroom Ceiling Light
Bedroom Sconce Light
Kitchen Sconce Light
Family Room Sconce Light
Surface Mount Lightning Switch
Solar Front Door Light
Represents an outlet
Electrical Plan for an Arial Home Version 5.0
10
Electrical System in Middle Wall Panel 25
Family Room
Bedroom
Outlets on either side of wall
11
Side View of Bathroom and Family Room Light
Kitchen
Curtain on pipe rod across the opening, shelves
on left.
Bathroom Wall Panel 17
Sink and Cabinet
12
Panel 21 Wiring Diagrams
13
Kitchen Side Panel 21
Dual outlet
Cabinet
14
Hole Cut Template for Kitchen Wall Side of Panel
21
48
Groove Side
Groove Side
Hole 12 down from the top of the metal
3/16 hole for light fixture wires, 15 from edge
7 to edge of light switch hole from edge of metal
Rectangular holes are 2.75 wide by 2.0 high
44
82
Bottom of opening is 44 from bottom of sheet
metal.
15
Bedroom Side of Panel 25
5.75
12
16
Die Punch should leave two tabs to hold plate in
place during the polyurethane foaming process
2.0
2.75
17
Panel 25 Wiring Diagrams
18
Panel 25 Bedroom Door Connections
From Living Room Sconce Light
RF Receiver
Panel 25 Bedroom Side
Over bedroom door, crimp connections are made
here.
Groove Side
Sconce Light
To bedroom outlets in conduit
Pull Chain
19
Panel 25, Family Room Side
Wires from bathroom in conduit
Groove Side
Tongue Side
Romex runs inside groove. Same wire feeds both
outlets.
Outlet
20
Panel 25, Bedroom Room Side
Wires from bathroom are in conduit and go down
the panel in conduit
Groove Side
Tongue Side
Outlet