Greno Presentation 2006

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PO Box 542, Schenectady, NY 12301 2820
Amsterdam Road, Scotia, NY 12302 1-800-721-6323
greno.com
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Our Mission

• Our mission is to provide our customers the
  correct product as specified, at a competitive
  price, on time, the first time and every time.
  To assure customer satisfaction, all Greno
  employees shall understand and follow company
  policies, procedures and standards. We shall
  work to continuously improve and maintain all
  processes and procedures to meet the customer
  requirements.

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History

• Family owned and managed for over 40 years
• Manufactured machined parts for the power
  generation industry since 1961
• In the 1970s we became one of the first shops in
  the Northeast to utilize CNC equipment and have
  continued to maintain the most advanced machining
  capabilities
• Developed a hydraulic pilot-operated power
  control steam valve system for the U.S. Navy

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GIS Valve
The GIS Valve was developed in 1978 for the U.S.
Navy.
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Experience

• Over 40 years supplying power generation,
  nuclear, transportation, defense, RD, valve,
  pump, and compressor industries
• Reliability is the fundamental principal upon
  which our business has been built, resulting in
  superior quality and service
• Innovative technology combined with the latest
  computer applications and the most current
  fixturing and tooling have helped Greno achieve
  exceptional accomplishments

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Complete Services

• 5-Axis CNC Milling
• 4-Axis CNC Turning
• 2-Axis CNC Turning
• 2-Axis CNC Plasma Cut
• 2-Axis CNC Bending
• Casting Machining
• Welding
• Wire EDM
• Deep Hole Drilling
• Shearing, Forming, and Stamping
• Non-Destructive Testing
• Heat Treating
• Plating and Finishing
• Grinding

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Quality Management

• Absolute Duplication
• Guarantees end-product conformance of form, fit,
  and function
• Quality Shipping
• Shipping department conforms to a wide variety of
  customer specifications for both domestic and
  export packaging and crating
• Precise Process Planning
• Results in lower price, higher quality, and
  on-time delivery

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The objective of the Greno Manufacturing Quality
Managed System is to ensure that the product
conforms to the customer needs and expectations.
This quality managed system is based on ISO
9001-2000 and MIL-Q-9858. Our calibration
system is certified by Lloyds Register to ISO
procedures and meets MLI-STD-45662A.
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Professional Staff

• More than 100 dedicated employees
• Personal service
• Timely quotations
• Rapid production technology for shorter cycle
  times
• Clear-cut quality, meeting ISO 9001-2000 and YOUR
  requirements and specifications
• Prototypes through production run capacity
• Faster throughput for lower cost
• Extensive engineering department
• Our team consists of Six Sigma trained staff to
  provide continuous improvement
• Electronic commerce and CAD file transfer and
  translation
• Commitment to technology and great service
• Dedicated T1 lines
• Continuous computer network upgrades
• Shop floor data collection access to live
  production information
• Key manufacturing personnel available to
  customers
• Long term agreements with key material suppliers
• Ongoing efforts to lean manufacturing processes
• In process inspection and key shop operators
  training as in process inspectors

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Committed To Your Needs

• Rapid Response
• We are here to serve you
• Most Request For Quotes (RFQ) are returned to you
  in one business day or less
• We get your parts to you when you need them
• Short Cycle, Negative Cycle, Outage
• We stock thousands of pounds of raw materials
  that enable us to ship your urgently needed parts

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Greno Industries manufactures precision, complex
parts for government agencies and large
businesses, incorporating high-technology
processes and state-of-the-art quality
management techniques.
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Greno Industries manufacturers a wide variety of
parts.
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High-Technology

• Greno deals with a wide range of materials from
  carbon steel to the most exotic metals including
  high temperature alloys required by
  state-of-the-art technology
• Machining and fabrication capabilities include a
  wide variety of computer numerical control
  equipment
• Capabilities include extensive state-of-the-art
  software, including Mastercam and AutoCAD
  applications to assist in programming and design

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Greno Industries operates its diverse array of
machining equipment in a 60,000 square-foot
facility west of Albany, New York.
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Mazak Integrex 300 IIIS

• Three machines in one
• Multi-axis mill-turn center
• 7-Axis machine with the capability of programming
  5-Axis simultaneously in a cut
• This machine is equivalent to two 35Hp lathes and
  one 25Hp machining center
• Multi-Tasking Machine
• Chuck Size 10"
• Maximum Machining Diameter
• Ø 760 mm (30.0)
• Maximum Machining Length
• 1524 mm (60.0)
• Milling 12,000 RPM, 20Hp
• Turning 4,000 RPM, 35Hp
• Y-Axis Travel 230 mm (9.05)
• Tool Storage Capacity 20
• Tool Change Time 1.3 seconds

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Mazak Integrex 200 IIIS

• Three machines in one
• Multi-axis mill-turn center
• 7-Axis machine with the capability of programming
  5-Axis simultaneously in a cut
• This machine is equivalent to two 35Hp lathes and
  one 25Hp machining center
• Multi-Tasking Machine
• Chuck Size 8"
• Maximum Machining Diameter
• Ø 660 mm (26.0)
• Maximum Machining Length
• 1016 mm (40.0)
• Milling 12,000 RPM, 20Hp
• Turning 5,000 RPM, 35Hp
• Y-Axis Travel 160 mm (6.29)
• Tool Storage Capacity 20
• Tool Change Time 1.3 seconds

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Multi-Tasking Job Shop

• Job shop that can produce many parts in one
  operation utilizing multitasking machines
• Create actual parts that are ready to ship off
  the machine
• Apply JIT concept in a LEAN Manufacturing
  Environment
• Art-to-Part concept with minimal turn around time

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Victor JMC 2000AGC Cylindrical Grinder

• Automatic Grinding Cycle
• Hydraulic Traverse
• Rapid Approach and Reaction
• Automatic Coarse, Fine Feed, and Spark-Out
• Internal Grinding Available
• Maximum Swing 15.74
• Distance of Centers 79
• Grinding Wheel 18 x 2 x 8
• Spindle Speed 1540 RPM
• Horsepower 10Hp

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Factory Automation System 12 Pallets
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Century Turn VBM 72.0 Diameter Capacity, Live
Tooling
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King VBM 72.0 Diameter Capacity
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Deep Hole Drilling Max Length 60.0, Max
Diameter 1.25
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Rotary Grinding 42.0 Diameter
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Mazak Mulitplex 620 GL100 Robot, 4-Axis
Mill/Turn Center
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FH880 Tool Magazine 120 Tool Capacity
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Equipment List

• CAPABILITIES
• CNC and manual turning with 2, 3, and 4-Axis
  lathes (27 machines)
• Vertical and horizontal milling centers cover a
  31 x 80 x 23" work area (21 machines)
• Wire EDM 4-Axis (three machines)
• Surface grinders to 42" diameter (four machines)
• CNC high definition plasma cutting
• CNC and manual punch presses
• Press brakes, rollers
• Welding (TIG, MIG, SPOT and STICK)
• Brazing
• Deep hole gun drilling and gun boring to 1.25"
  diameter to 60" deep
• Sawing and all basic shop functions
• MILL/TURN 7-AXIS
• 1 MAZAK Integrex 200 IIIS (7-Axis)
• 1 MAZAK Integrex 300 IIIS (7-Axis)
• MILLS
• 2 MAZAK FH880 Horizontal Machine Centers with
  Palletized Work Cell (12 Pallets)

• LATHES
• 1 MAZAK Multiplex 620 CNC Turning Center with
  Gantry Robot
• 1 MAZAK Quickturn 8 CNC Lathe
• 2 MAZAK Quickturn 15N CNC Lathe
• 1 MAZAK Quickturn 18N CNC Lathe
• 1 MAZAK Quickturn 20 CNC Lathe
• 1 MAZAK Quickturn 25 CNC Lathe
• 1 MAZAK Super Quickturn 28M CNC Lathe with Live
  Tooling
• 1 MAZAK Super Quickturn 30 CNC Lathe with Live
  Tooling / Automatic Steady Rest
• 2 MAZAK Quickturn 35N CNC Lathe with Live Tooling
  / Automatic Steady Rest
• 1 NEW CENTURY VTL 80" CNC Control with Live
  Tooling
• 1 KING VTL 72" CNC Control
• 1 NEW CENTURY VTL 36" CNC Control
• 2 HARRISON Alpha 500, Electronic Engine Lathe (1
  ea. 120" Lg. 80" Lg.)
• 1 VORST Engine Lathe 12" x 60"
• 1 IKEGAI 20" Lathe with Diplomatic Attachment
• 1 LOGAN 2" Chucker
• 1 LOGAN 11" Lathe
• 1 BULLARD 36" Vertical Boring Machine

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Equipment List

• EDM
• 1 MITSUBISHI Model DWC110H CNC Wire EDM
• 1 MITSUBISHI Model DWC110C CNC Wire EDM
• 1 MITSUBISHI Model DWC90C CNC Wire EDM
• GRINDING
• 1 VICTOR JMC 2000AGC Cylindrical Grinder (Maximum
  Swing 15.740", Distance of Centers 79")
• 4 K.O. LEE Cutter Grinders
• 1 BRIDGEPORT 8-15 Surface Grinder
• 1 BLANCHARD 36" Grinder
• 1 MATTISON 42" Grinder
• 1 KENT 12" x 24" Surface Grinder
• CNC FABRICATING
• 1 KOMATSU High Definition Fine Plasma Cutter
  (0.008" Tolerance 60" x 120" Table)
• 1 MASTER FAB 170 Ton 13' Brake with Automec DNC
  2000 Backgage
• MANUAL FABRICATING
• 1 STRIPPIT Strippit 30/40 Single Stage Punch

• DRILLS
• 1 CINCINNATI 60" Radial Drill Press
• 1 BLACKHAWK 12" Drill Press
• 1 POWERMATIC 18" Drill Press
• WELDING
• 1 MILLER TIG Welder
• 2 MILLER 300 Amp MIG Welder
• 1 MILLER Semi-Automatic TIG Welder
• 1 LINCOLN 250 Amp Stick Welder
• 1 MILLER 20 KBA Spot Welder
• 1 L-TEC Oxygen Acetylene Pattern Cutter
• SAWING
• 1 DOALL Model C-260A Saw
• 1 DOALL Vertical Band Saw
• 1 POWERMATIC 20" Vertical Band Saw
• 1 BEHRINGER 14.5" Capacity Saw
• 1 HYD-MECH S20 12" Capacity Saw

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greno.com

• Our web site has more information about our
  products and services, our facility (including
  directions to our facility), and much, much more.
• gtgt http//www.greno.com