Tumbling Media PowerPoint PPT Presentations

Metallurgy Products acts as manufacturer’s representative in northern states of India for mass finishing machines and media for surface improvements of products for which we specialize in precision surface deburring, polishing, smoothing and shinning from big industrial items to delicate medical transplants. We manufacture and represent mass deburring and polishing machines, media and technology from around the world and offer complete product line of mass finishing processes to the users, we expertise in surface finishing developing innovative polishing processes and increasing the productivity and reducing operating costs to the customers satisfaction.

WHAT GOES INTO SYNTHETIC TUMBLING MEDIA? Synthetic tumbling media is designed for long wear when you are using it to deburr metals like aluminum and brass. Compared to other tumbling media, it is lighter weight and ideal for soft metals and smooth finishes. Synthetic tumbling media has 20-45 percent lower bulk density than polyester and ceramic media, providing greater volume per pound and yielding lower working costs. Using synthetic media leads to fine finishes, which is ideal for aerospace, medical, and dental industries. But how is synthetic tumbling made?

WHAT GOES INTO SYNTHETIC TUMBLING MEDIA? Synthetic tumbling media is designed for long wear when you are using it to deburr metals like aluminum and brass. Compared to other tumbling media, it is lighter weight and ideal for soft metals and smooth finishes. Synthetic tumbling media has 20-45 percent lower bulk density than polyester and ceramic media, providing greater volume per pound and yielding lower working costs. Using synthetic media leads to fine finishes, which is ideal for aerospace, medical, and dental industries. But how is synthetic tumbling made?

Polishing or burnishing soft metal (brass, copper, aluminum, etc.) parts with Corn Cob Grit in either a barrel or vibratory tumbler is a popular process. Selecting the proper grit size for small parts or parts with complex geometry can be a real challenge. The initial testing used for this part (only portion of part shown) used the same medium grit size as is used for larger, less complex parts also being tumbled by the customer. Due to the size of the many slots, holes and grooves in this part, this medium grit size media got stuck in many areas making the cleaning process timely and expensive

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The part was tumbling with a lighter and less abrasive Synthetic Tumbling Media to deburr the part, clean up the surface, and provide only light edge rounding. The result is a smooth, matte finish that could be coated or polished as necessary.

Converting surfaces is when a thin layer or the surface of a part is ... cleaning, tumbling and vibrating, media blasting, burnishing, and brushing. ...

Vibratory tumbling can be a successful method for deburring, polishing and surface finishing. When a vibe process is operating correctly, the load (blend of tumbling media and parts) will not only vibrate against each other but the entire load will tumble or cascade from the outer wall to the inner wall in a bowl and from one side wall to the other in a tub. This circulation provides maximum energy transfer to the load. If the vibe is not filled properly, the load will typically tumble from the middle toward the sides forming a high point in the middle of the load and lead to poor and inconsistent results.

Removing heavy rust (picture above) off steel can be accomplished successfully using an abrasive blasting process. While effective, the etched finish can be a challenge to polish. A vibratory tumbling process will remove the oxidation and leave a matte surface finish which can be subsequently polished.These steel tubular parts were cleaned and polished in a 2-step vibratory tumbling process first using a general purpose Ceramic Media to remove the oxidation and any pitting caused by the rust (picture below left). The second step involved a Precision Ceramic Sphere to smooth out the surface finish and produce a polished surface finish (picture below right)

Aluminum is a relatively soft metal that is easily nicked, scratched and damaged by handling – both during the part manufacturing process and after. Restoring aluminum to a uniform and smooth surface finish can be accomplished with mass finishingThe aluminum part on the left clearly shows the scratches and damage due to heavy handling. The part on the right is the result of a simple mass finishing process to create a uniform, matte surface finish. The part (aluminum cylinders) were vibratory tumbled in a wet process with a general purpose (KM) Ceramic Media and cleaning/lubricating compound for 2 hours. Ceramic Media is typically used with harder metals such as steel; however, in this case, there was no need to further polish the part. If a higher polish is required, a lighter cutting Plastic or Synthetic Media can be used in a (potentially) longer cycle time. This step would be followed with a polishing step.

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Brandt Industries specialties are dust collection, surface finishing, abrasive blasting systems, abrasive supply, media blasting, media blasting and media blasting.

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Removing heavy rust (picture above) off steel can be accomplished successfully using an abrasive blasting process. While effective, the etched finish can be a challenge to polish. A vibratory tumbling process will remove the oxidation and leave a matte surface finish which can be subsequently polished

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This small polyamide, thermoplastic resin, hardened part had a rough surface finish as well as flashing that needed to be removed. The challenge in deflashing and polishing plastic parts is to choose a media that will be aggressive enough to remove enough material to create a smooth finish without scratching or etching the surface too much so that the part can be polished successfully.

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Vibratory finishing machines are Deburring machines that eliminate ease sharp edges so that the worker can handle them without the possibility of getting cut or injured because of it. Additionally, a deburring machine also helps to maintain the safety of other important machines.

Glass parts (think:marbles or lab equipment) are not the most common but when made often need to be polished after being ground to the correct shape and size.

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Surface Deburring, Polishing, Finishing and Shinning machines

Circular Vibrators Surface deburring and finishing machines

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Chamfering makes a short trim. Chamfering is used in carpentry, in glass sheets trimming, in foundations, and also in CAD. It is even a useful hardware for deburring.