The Steps Involved in FIBC Bags Manufacturing Process - PowerPoint PPT Presentation
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The Steps Involved in FIBC Bags Manufacturing Process
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Title: The Steps Involved in FIBC Bags Manufacturing Process
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A Quick Guide to Jumbo Bags Types
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(No Transcript)
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The Steps Involved in FIBC Bags Manufacturing
Process
- Jumbo Bags Manufacturers in India employ a series
of steps in the manufacturing of the perfect FIBC
Bag. Regardless of the shape or
cost-effectiveness, the bags made by reputed
manufacturers undergo thorough testing for
quality control.
- The following are the various stages of
manufacturing of FIBC Bags-
- Extrusion
- Weaving
- Moisture Proofing
- Cutting
- Printing
- Webbing
- Sewing
- Inspection
- Load Test
- Packing Dispatch
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The Steps Involved in FIBC Bags Manufacturing
Process
- Extrusion -
- In the beginning, a mix of Raw Materials is
extruded into tapes of denier width. During
this stage, the tensile strength of the tapes is
checked. The tapes are then loaded and prepared
for weaving.
- Weaving -
- After the tapes are placed on the weaving looms,
the tapes are interwoven to produce the fabric.
Once woven into the shape it is strong enough to
carry goods but it does contain minute holes that
allow the passage of moisture through the
material. The Quality team checks and approves
the mechanical properties, appearance of the
fabric.
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The Steps Involved in FIBC Bags Manufacturing
Process
- Moisture Proofing-
- As an optional stepdepending on the requirement
of the customera special coating is applied to
the bag which makes them moisture-proof. Such
moisture-resistant bags can be used to store and
transport products that are not supposed to be
exposed to moisture. Jumbo Bags for Agricultural
Products are usually made using this special
coating. - This bag material is breathable, and this can be
a decent quality for the transportation and
capacity of different materials, however
inappropriate for select items. For instance,
sugar and salt ought to never be presented to
water, including water that gets sucked from the
moisture in the air.
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The Steps Involved in FIBC Bags Manufacturing
Process
- Cutting-
- At this stage, the fabric is cut into specific
shapes of which the measurements are determined
automatically. This ensures that the lengths of
each cut are equal and exact according to the
given measurements. The cuts determine the actual
shape of the bag whether square, tubular, or
vertically rectangular.
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The Steps Involved in FIBC Bags Manufacturing
Process
- Printing-
- After the fabric is cut, it is sent to the
printing machine. It is here that the
impressions, company logo, and colors are applied
to the bags.
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The Steps Involved in FIBC Bags Manufacturing
Process
- Webbing-
- During this stage, the handles of the bulk bags
are made. The PP tapes woven on flat looms in
warp direction Multifilament Yarn is woven in
the weft direction, to produce the webbing. Its
also possible to produce Multifilament Webbing in
which the Warp is also Multifilament Yarn. - This product forms the handles of the FIBC bags.
The Quality team checks and approves the
mechanical properties, appearance of the fabric.
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The Steps Involved in FIBC Bags Manufacturing
Process
- Sewing-
- Each FIBC is unique in design. Based upon the
attachments/ components the line plan is setup.
Different operations are carried out at the work
stations setup where assembly of the fabric,
webbing is done by trained workers to produce the
final FIBC bag.
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The Steps Involved in FIBC Bags Manufacturing
Process
- Inspection-
- After the sewing process is completed, each FIBC
bag is inspected by a qualified QC inspector.
This is a vital step for ensuring that the bags
have no defect and are fit to be used by the
client.
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The Steps Involved in FIBC Bags Manufacturing
Process
- Load Test-
- This test is performed to ascertain whether or
not the bulk bags are meeting the Safe Working
Load limit. This tests the strength of the bags.
The Burst Test is performed on 1 bag per order,
to ensure that they meet the SWL.
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The Steps Involved in FIBC Bags Manufacturing
Process
- Packing Dispatch-
- Once the bulk bags are produced they are folded
neatly and then compressed in a Bale Press
machine. This helps to reduce the volume of the
final bale which is then kept on a wooden pallet
and dispatched to the client in 20/ 40ft
containers. - As one of the top FIBC Manufacturers in
India, Bulk Corp International follows a rigorous
production and testing process that ensures only
the bags that meet their quality benchmarks leave
the factory doors. For more information or to
receive quotes for your specific FIBC
needs, contact us today!
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WWW.BULKCORP-INT.COM
- Get in Touch With Us Now On https//www.bulkcorpin
t.com/contact
Call Us 91-7929795319
