???????????%20KunShan%20WanZheng%20Printed%20Circuit%20Board%20Co.,%20Ltd. - PowerPoint PPT Presentation

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???????????%20KunShan%20WanZheng%20Printed%20Circuit%20Board%20Co.,%20Ltd.

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Title: ???????????%20KunShan%20WanZheng%20Printed%20Circuit%20Board%20Co.,%20Ltd.


1
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
? ? ? ?
ADD NO.26,Qianyang Road,Qiandeng Town,
Kunshan City,Jiangsu,China
POS215341
TEL86512-57464888 57469999
FAX0512-57468762 E-Mail
wzks_at_pub.ks.js.cn
Http//www.wzpcb.com
2
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
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3
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
? ? ? ? ? ? ? ?
Quality Policy Environment
Policy ????
?????? High Efficiency High Quality
Abiding Laws and Regulations ????

?????? Pursing the Excellence
Saving Energy Resources ????
??????
Customers Are God
Emphasizing Polluting Prevention ????

?????? Forever the Management Advocating
Continuous Improvement
4
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
? ? CONTENT
???? Company Brief Introduction
???? Company Brief History
???? Organization Chart
???? Manpower Distribution
???? Major Customers
????? Major Suppliers
???? Procedure Capability
?????? Major Production Instruments
?????? Major Testing Instruments
?????? Major Product Type
????? Manufacture Flow Chart
???? Sales Growth
???? Yearly Sales volume
???? Product Mix
UL?? UL Card
ISO9001 ISO 9001 Certificate
ISO14001 ISO 14001 Certificate
TS16949 TS16949 Certificate
5
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
? ? ? ? Brief introduction
  • ???????????????2001???????????????????????
    ????, ????????????????????,????????,??????,???????
    ?40???,????.
  • ??????5?m2,???????????????????,????,?????7
    2?m2,???????????????????????,?????????????????????
    ??,???????????????,?????????????IT?????????????,??
    2008????????????50?
  • ???2001?3?????UL????,2001?8???ISO9001200
    0????????,2002????????????????,2004?3???ISO14001
    1996?????????2005?12???ISO140012004?????????2010
    ?9???TS169492009?????
  • ?????????,????,????,?????????,???????
    ???,????????,????????,?????????????,????????,???
    ????????,??????

6
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
? ? ? ? Brief introduction
  • KunShan Wanzheng Printed
    Circuit Board CO.,LTD. was established in 2001,is
    a high and new technology company, specializes in
    producing double-side and multi-layer rigid pcb.
    She locates in Qian Deng Development
    Zone,KunShan, Jiangsu, near to Suhong Airport
    Road and HuNing Express Way, about 40km to
    HongQiao International Airport, traffic is very
    convenient.
  • She has an area of 50,000 square
    meters, has a complete set of advanced producing
    and testing equipments, and her yearly production
    capacity is 720,000 square meters. Among all the
    private enterprise of printed circuit board
    manufacturer, WanZheng, either in scale or in
    techniques is in the leading position. Wanzhengs
    product mainly sells to the US., European
    countries like Germany, Italy, Holand, and
    Southeast Asian countries like Japan ,India,
    Philippines, South Korea, Thailand. All this
    product widely applies in domains of UPS, IT,
    Household Appliance, Measuring Instruments etc.
    among these products the rate of power source
    product is more than 50.
  • In March 2001,she got UL approval, n
    August 2001,she got ISO90012000 approval. In the
    year 2002,she has been granted by government
    High and New Technology Company. And in March
    2004,she got ISO140011996 approval, in December
    2005, she got ISO140012004 approval. And In
    September 2010,She got TS16949 approval High
    efficiency high quality, pursuing the excellence,
    customers are god, ever the management. WanZheng
    will take this promise of quality policy. All her
    staff improving quality consciousness and taking
    part in quality control, giving customers the
    best service and improving the quality
    continuously. She takes customers satisfactory
    as her target to serve the society.

7
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
???? Company Brief History
1996? ????? 1996 Established
in Shanghai 1997? ?????? 1997
Moved to WuQiao KunShan 2001?2?
?????,????????????? 2001.02 Moved to
current area, renamed to KunShan WanZheng Printed
Circuit Board Co., Ltd. 2001?3?
??UL??(E211670) 2001.03 Got UL approval
(E211670) 2001?8? ??ISO90012000?? 2001.08
Got ISO90012000 approval 2002?10?
?????16???? 2002.10 Developed 16 layers
board 2002?12? ???????????? 2002.12
Granted Civilized Private Company 2003?4?
?????????????????????,???????? 2003.04
Introduced new equipments from Germany, HK
,Israel, etc, enlarged factory. 2003?9?
?????????????? 2003.09 Granted High
and New Technology Company by Government
8
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
???? Company Brief History
2004?1? ??ROHS??,???????????????,???????????
2004.01 Introduced ROHS ideas, using
green material (laminates, ink etc) instead of
traditional material,
using lead free finish (OSP, ENIG) instead of
HAL. 2004?3? ??ISO140011996?? 2004.03
Got ISO140011996 approval 2004?12?
??2002-2004??AA??????????? 2004.12 Granted
AA Honoring Contract and Keeping Promise
Company of 2002-2004 2005?12?
??ISO140012004?? 2005.12 Got
ISO140012004 approval 2010?9?
??TS169492009?? 2010.9 Got TS169492009
approval
9
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
??????? Organization Chart
??? Directorate
??? General Manager
???? Vice General Manager
? ? Factory Director
? ? Factory Director
  • ???Management Dept.
  • ???Financial
  • Dept.
  • ???Engineering Dept

???Purchasing
  • ???Production
  • management

???Quality Dept
???Production Dept
??? Spray tin class
??? Marketing
??? Man Power
??? Service
?? Accountant
?? Casher
??? Inner ciass
QA
IPQC
??? Layout
??? Drilling class
??? Sink copper class
??? Line lesson
??? Figure
electricity class
??? Detection class
??? Resistance welding class
??? Writing class
??? Molding class
??? Finished product
class
??? Lesson plan
??? Opens the material class
??? Outside class
?? Customer service
10
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
? ? ? ? Manpower Distribution
?? Item ??Total ???Sales ???Q.C. ???Engineering ???Manufacture ???Purchasing ???P.M.C ???Maintenance ???RD ??Others
??People 950 17 82 41 703 4 16 16 19 52
??College 15 1 2 3 3 0 0 0 6 0
??Senior School 123 8 20 24 51 2 3 5 8 2
??Junior School 603 6 43 11 485 2 11 8 5 32
????Direct Labor 209 2 17 3 164 0 2 3 0 18
????Indirect Labor 739 0 60 34 645 0 0 0 0 0
11
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
? ? ? ? Major Customer
?????? DELTA(No.1 Factory) DELTA (Taiwan) ?? Power Source
?????? DELTA(No.2 Factory) DELTA (Taiwan) ?? Power Source
?????? DELTA(No.5 Factory) DELTA (Taiwan) ????? Electronic Parts
???? DELTA (Shang hai) DELTA (Taiwan) ?? Power Source
?????? APC (Philippines) Philippines APC( America) ????? UPS
????? APC (India) India APC (America) ????? UPS
????? APC (Xia Men) Xia Men APC (America) ????? UPS
? ? CAREL CAREL (Italy) ???? Industrial Controls
???? LAMBDA LAMBDA (Japan) ?? Power Source
??? OMRON OMRON (Japan) ???????? Industrial products
??? CHEROKEE CHEROKEE (America) ??Power Source
? ? ACON ACON (Taiwan) IT?? IT Products
?????? METTLER TOLEDO METTLER TOLEDO (Sweden USA) ???? Measuring instruments
??? PULS PULS( German) ???? Industrial Power Source
12
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
? ? ? ? ? Major Vendor
???(Vendors) ???(Vendors) ????(Material ) ??(Manufacturing location)
?? Nan Ya ??(laminate/PrePreg) Guangdong/Kun Shan
?? Shengyi ??(laminate/Prepreg) Guangdong/Suzhou
?? King board ??(laminate) China/Hong Kong
?? Guo JI ??Laminate) China/shanghai
?? Nan Ya ??(Copper) China/kun Shan
?? TAIYO ????(Solder Mask) Tai Wan
?? Tamura ?????(OSP) Japan
?? Kuang Shun ??(Printing Ink) Kun Shan
??? Giantechs ????(Chemicals) China/Su Zhou
13
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
? ? ? ? Major Production Equipments
ITEM TECH DATA
Layers ?? 1-16 16?????16 layers buried and blind hole pcb
Max Board Size ???? 450?700mm, larger board size possible upon request
Min. Board Thickness ???? 0.25mm
Min. Line/Space ????/??? 0.075/0.075mm (3/3mil)
???? Control Impedance test 10
Min. Hole ???? 0.2mm (8mil)
Material ?? FR4, CEM3 from Shengyi, Nan Ya ,King board, IML
Finish ???? HASL, Immersion Gold, Immersion Silver, Immersion Tin, Gold Finger. OSP
Solder Mask ??? PSR2000(Taiyo), PSR2200 (Tamura)
Profile ?? Routing, Punching, Scoring, V-cut
Inspection ?? AOI?100 E-testing, 100 visual inspection,
Most Yield Production Capability ???? 720,000 ?/year
14
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
?????? Major Production Equipments
?? ?? Equipment ??(Amount)
1 ???? Cutting Machine 3
2 ????? Debuting Machine 1
3 ????? Inner-layer Loom-spreading Machine 1
4 ??? Laser Plotting Machine 2
5 ????? Film Exposure Machine 2
6 ??? Developing Machine 1
7 ????? Film Paste Machine 2
8 ??/????/?? DES line 1
9 ????? Inner-layer Brown Oxide 1
10 ??????? Inner-layer Layout Machine 2
11 ???? Target Drilling Machine 2
12 ??????? Auto-target Drilling Machine 1
15
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
?????? Major Production Equipments
?? ?? Equipment ??(Amount)
13 ????? CNC Drilling Machine 10
14 ????????? De-smear PTH Line 1
15 ?????? Auto-Panel Plating Line 3
16 ?????? Auto-panel plating dryer machine 2
17 ??? Scrubbing Machine 7
18 ????? D/F Laminator 2
19 ???(7000W/5000W) Exposure Machine(7000W/5000W) 10
20 ??? Developing Machine 4
21 ?????? Auto-Pattern-Plating Line 2
22 ??/????/?? SES Line 2
23 ?????? Machinery Net-taking Machine 1
24 ??????? Precision screen exposure machine 1
25 ????? Ink mixer 4
26 ????? Auto-Printing Machine 22
27 ???? Solder Mask Vertical Oven 13
16
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
?????? Major Production Equipments
?? ?? Equipment ??(Amount)
28 ????? Legend Printing Machine 13
29 ????? Pre-treatment of HAL 1
30 ??? Hot Air Leveling Machine 1
31 ????? HAL Post-treatment 1
32 ????? CNC Routing Machine 12
33 V-CUT? V-cut Machine 6
34 ??????? Precision Punching Machine 4
35 ????? Cleaning Machine 1
36 ???????? Treatment Board Cleaning Machine 1
37 OSP? OSP Line 1
38 ????? Multi-layer Routing machine 1
39 ?????? Auto-horizontal baking box 2
40 ??????? HASL pretreatment 1
41 ????? HASL machine 1
42 ??????? HASL Post-treatment 1
43 ????? Auto riveting machine 1
17
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
?????? Major Production Equipments
? ? ? ? ? Auto-debuting Machine
????? Pozzolana Pretreatment Machine
? ? ? ? ? Inner-layer Loom-preading Machine
? ? ? Laser Plotting Machine
18
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
?????? Major Production Equipments
??? Cleaning Machine
? ? ? ? ? Film Exposure Machine
? ? ? ? ? Film Paste Machine
??/????/?? DES Line
19
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
?????? Major Production Equipments
??????? Inner-layer Layout Machine
????? Inner-layer Brown Oxide
??????? Auto-target Drilling Machine
? ? ? ? Target Drilling Machine
20
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
?????? Major Production Equipments
????????? De-smearPTH Line
? ? ? ? ? CNC Drilling Machine
?????? Auto-panel Plating Machine
PTH ??? PTH Pretreatment
21
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
?????? Major Production Equipments
? ? ? Scrubbing Machine
? ? ? ? ? D/F Laminator
? ? ? Exposure Machine
? ? ? Exposure Machine
22
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
?????? Major Production Equipments
??\????\?? SES Line
?????? Auto-Pattern Plating Machine
?????? Machinery Net-taking Machine
??????? Precision Screen Exposure Machine
23
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
?????? Major Production Equipments
????? Ink Mixer
????? Auto-printing Machine
???? Solder Mask Vertical Oven
????? Legend Printing Machine
24
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
?????? Major Production Equipments
? ? ? Hot Air Leveling Machine
????? Pre-treatment of HAL
????? CNC Routing Machine
????? Post-treatment Of HAL
25
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
?????? Major Production Equipments
???? Auto-horizontal Baking Box
V-CUT? Auto V-cut Machine
????? Cleaning Machine of Lead-free PCB
???????? Cleaning Machine of Chemical Gold PCB
26
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
?????? Major Production Equipments
OSP? OSP Line
27
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
??????/?? Major Testing Equipments
?? ?? Equipment ??(Amount)
1 ????? Copper Thickness Comparator 1
2 ?????? 2-Dimension Measuring Machine 1
3 ??? Film Thickness Meter 1
4 ??? Conductometer 1
5 ????? Micro-section Making Machine 1
6 ????? Micro-section Scrubbing Machine 1
7 ????? Metallographic Microscope 1
8 PH? PH Meter 1
9 ???????? Electro-thermal constant temperature dry box 1
10 ?????? Hull cell Tester 1
11 ?????? CMI 1
12 ??? Microscope 3
28
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
??????/?? Major Testing Equipments
?? ?? Equipment ??(Amount)
13 ????? Stereomicroscope 4
14 ????? Thermo Meter 1
15 ???? Vernier Caliper 5
16 ??? Solder Pot 1
17 ??? Electronic scale 1
18 ?????? AOI 5
19 ????? Flying Probe Machine 5
20 ?/????? Open-short Tester 17
21 ????? Halogen tset 1
22 ??? Micrometer 2
23 ?? Hand Gauge 4
24 X / R??? X/R Instrumentation 1
25 ????? Inductance Tester 1
26 ?????? High voltage Tester 1
????? Controlled Impedance testing Machine 1
27 V-CUT????? V-cut Thickness Tester 1
29
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
??????/?? Major Testing Equipments
?????? 2-Dimension Measuring Machine
????? Copper Thickness Comparator
? ? ? Conductometer
? ? ? Film Thickness Meter
30
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
??????/?? Major Testing Equipments
????? Micro-section Making Machine
????? Micro-section Scrubbing Machine
????? Metallographic Microscope
PH? PH meter
31
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
??????/?? Major Testing Equipments
??????? Electro-thermal constant temperature dry
box
?????? Hull cell Tester
?????? CMI
? ? ? Microscope
32
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
??????/?? Major Testing Equipments
????? Stereomicroscope
????? Thermo Meter
???? Vernier Caliper
? ? ? Solder Pot
33
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
??????/?? Major Testing Equipments
??????? (AOI)
? ? ? Electronic Scale
?/????? O/S Tester
????? Flying Probe Test Machine
34
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
??????/?? Major Testing Equipments
????? Halogen Tester
??? Micrometer
?? Hand Gauge
????? Inductance Tester
35
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
??????/?? Major Testing Equipments
X-R ? ? ? X/R Instrumentation
? ? ? ? ? Controlled Impedance testing Machine
V-Cut? ? ? ? ? V-cut thickness Tester
??? ? ? ? High voltage Tester
36
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
?????? Major Production Type
??? Chemical Gold Board
???? OSP Board
????? HASL Board
???? Gold Finger Board
37
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
?????? Major Production Type
?????? HAL Gold Finger Board
?????? Chemical Gold Gold Finger Board
??? HAL Board
??????? OSP Gold Finger Board
38
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
?????? Major Production Type
???? Carbon Bard
??? Chemical Silver Board
???? Peelable Resin Board
??? Immersion Tin Board
39
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
? ? ? ? ?
????
??
? ? ? ?
????? ???
40
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
Manufacture Flow Chart
Multi-layer
IPQC
Pre-treatment of CU?
Solder Mask Pre-treatment
IPQC
Exposure
Double Side
Quality Control Station Producing Station
41
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
???????? Sales Growth of Double-side PCB
Sales Growth(m2)
600,000
550,000
500,000
450,000
450,000
450,000
430,000
410,000
400,000
350,000
310,000
300,000
250,000
200,000
150,000
0
2009
2011
2010
2012
2013
42
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
???????? Sales Growth of Multi-layer PCB
Actual
Sales Growth(m2)
Budget
200,000
180,000
160,000
180,000
150,000
160,000
140,000
140,000
120,000
120,000
100,000
90,000
80,000
70,000
60,000
50,000
40,000
30,000
20,000
0
2009
2010
2011
2012
2013
43
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
? ? ? ? Yearly Sales Volume
Actual
Sales Growth(Million RMB)
5.0
4,40
4.5
4,00
4,00
3,80
4.0
3,10
3.5
3.0
2.7
2.4
2.1
1.8
1.5
1.1
0.8
0.5
0
2009
2010
2011
2012
2013
44
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
? ? ? ? Product
Mix
?? 60 Power Source 60
????15 Measuring Instrument 15
????10 Industrial Controls 10
IT??10 IT Products10
??5 Others 5
45
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
??????
???
???
??
6,5
6,0
5,5
5,2
4,8
5,0
4,5
4,0
4,0
3,5
3,0
2, 2
2,5
2,0
2,0
2,0
1,5
1,0
0,5
0
2013
2011
2012
2011
2012
2013
46
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
47
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
48
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
49
??????????? KunShan WanZheng Printed Circuit
Board Co., Ltd.
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