Hot%20Water%20Recirculation%20Pumps. - PowerPoint PPT Presentation

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Hot%20Water%20Recirculation%20Pumps.

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Hot Water Recirculation Pumps. Tim Pehl Outside Sales Rep For Dawson Company. – PowerPoint PPT presentation

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Title: Hot%20Water%20Recirculation%20Pumps.


1
Hot Water Recirculation Pumps.
  • Tim Pehl
  • Outside Sales Rep For Dawson Company.

2
Topics
  • Scenario.
  • How a recirculation Pump works.
  • History of recirculation Pumps.
  • Latest technology.

3
Scenario.
  • We get up in the morning and we turn on the
  • hot water to take a shower.
  • we put our hand into the stream of water to
  • check the temperature, and it is cold.
  • We may wait for a full 60 seconds, or longer,
  • before we can step in and take our
  • shower.
  • Why??
  • We dont have a recirculation pump!

4
Scenario.Dead end piping

5
Scenario.
  • Residence is three bedroom with four occupants
    and two baths.
  • Water heater is approximately 60 from master
    bedroom
  • Hot water supply line from water heater is
    un-insulated ¾ copper pipe
  • Assume the following volume of hot water wasted
    per day
  • Master lavatory 1.5 gal fixture 2.625 gal
    wasted/day
  • Second bathroom lavatory 1.5 gal fixture 7.5 gal
    wasted/day
  • Master Shower 2.5 gal fixture 15 gal wasted/day
  • Second bathroom shower 2.5 gal fixture 2.625 gal
    wasted/day
  • Kitchen Sink 2.5 gal fixture 12.5 gal
    wasted/day
  • Water consumption is based on the system
    operating 350 days per year
  • Total water wasted in a year is 14,087 gallons
    based on total water wasted of 40.25 gallons per
    day

6
Scenario.
  • How Much Water is 14,000 Gallons?

7
Scenario.Return line added with Circulator.
8
How a pump works
9
SYSTEM CURVE
10
Recirculation pump with ECM technology
11
Standard Induction Motors
12
ECM ( Electrically Commutated Motor) Technology
13
Induction Vs Permanent Magnet
  • Permanent Magnet Motor
  • Permanent magnet on rotor
  • Eliminates the requirement for input power to
    magnetize rotor
  • Stator coils generate a rotating field to induce
    the permanent magnet to rotate
  • Motor is microprocessor controlled to keep the
    stator current in phase with the magnets of the
    rotor.
  • The lower current requirement and no slip
    result in greater efficiency.
  • Induction Motor
  • No magnet on rotor
  • Stator coils create magnetic field which induces
    current into rotor
  • The rotor currents interact with the rotating
    magnetic field which causes a rotational motion
    on the rotor.
  • Because the magnetic and electric fields are out
    of phase (slip), there are greater current
    requirements and current losses.

14
Comparison Spherical Motor vs. Canned Motor
  • Key Advantages
  • Simplicity just one high precision part
  • No shaft, no bearing bushings
  • Self-aligning rotor
  • Long term quiet and trouble free operation
  • No start-up problems

15
SYSTEM CURVE
16
System Curve
System Curve
System Curve
17
Recirculation pump with ECM technology
Variable speed option can reduce smallest pump
energy consumption even further..
e3-4
System Curve
System Curve
Flow (GPM)
Duty Point 5 Watts
Duty Point 40 Watts
88 LESS ENERGY CONSUMPTION
18
One Switch - Two Options
  • Every ECM circulator has a switch installed- you
    have the choice
  • Variable Speed Control
  • Variable Temperature Control(68 to 158 Deg.F.)

Variable Temperature Control
Variable Speed Control
NEED PIC
19
Options
  • Most pumps come standard with constant speed.
  • Power cords are sometimes optional.
  • Variable speed.
  • Temperature control.
  • Time clocks

20
What if I dont have a return line?Autocirc 14
watts
21
But I have a Tankless water heater
  • Sizing a pump for Tankless water heaters is the
    same as a tank type. However, a larger pump will
    be needed as the Tankless units have a heat
    exchanger inside that produces a higher pressure
    drop.

22
Questions?
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