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FDA Sponsor Inspections: How to Prepare and Survive

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Follow up and FDA Approval Timelines: the big picture. 1st implant. Attempt. October 28, 98 ... Follow up. MN Chapter, ACRP 17 Feb 05. 43. Quality Assurance ... – PowerPoint PPT presentation

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Title: FDA Sponsor Inspections: How to Prepare and Survive


1
FDA Sponsor Inspections How to Prepare and
Survive
  • 17 February, 2005
  • Authored by Susan Petersen-Stejskal, Clinical
    Research Director
  • Presented by Lynn Ford, Clinical Research
    Manager
  • Christine Boes, Senior Manager, Clinical Quality
  • Cardiac Rhythm Management
  • Medtronic, Inc.

2
Topics for Today
  • How does the FDA inspector prepare to inspect a
    sponsor?
  • How does a sponsor prepare?
  • How should the sponsor act during the inspection?
  • How should a sponsor respond post-inspection?

3
Background
  • Summary
  • Investigative site inspections commonplace with
    original PMA and NDA
  • Although sponsor on site inspections are rare,
    they have far reaching implications for device
    under review and future submissions

4
Our example for Today Original PMA
  • The very first bi-ventricular pacing system
    designed to provide symptomatic improvement for
    patients with heart failure as determined by
    improvement in the following functional status
    parameters
  • NYHA functional classification
  • Six minute hall walk
  • Quality of Life Questionnaire
  • These patients did NOT have a standard indication
    for a pacemaker

5
One example what was new ?Original PMA for a
CRT system
  • InSync Model 8040
  • One Atrial Channel, Two Ventricular Channels
  • Simultaneous Biventricular Pacing
  • Programmer 9790, Model 9980 Software
  • Attain LV Model 2187
  • Transvenous
  • Stylet/catheter Delivered
  • Unipolar
  • Attain CS Model 2188
  • Transvenous
  • Stylet Delivered
  • Bipolar

6
Follow up and FDA Approval Timelines the big
picture
1st implant Attempt October 28, 98
Submit PMA March 1, 01
1st successful Implant Nov 1, 98
FDA Approval Aug 28 01
September, 1998......August 28,
2001 35 months from IDE submission to FDA approval
7
Follow up and FDA Approval Timelinesthe details
1st implant Attempt October 28, 98
Submit PMA Update May 24, 01
FDA Panel July 10, 01
Submit PMA March 1, 01
1st successful Implant Nov 1, 98
FDA Approval Aug 28 01
Restart 6 month Study (Amendment 1.0) July 99
300 Implants (6 mo study) July 00
Achieve 224 6 month follow-ups Dec 7, 00
8
Follow up and FDA Approval Timelines
Site inspections and sponsor inspection occurred
during this period
1st implant Attempt October 28, 98
Submit PMA Update May 24, 01
FDA Panel July 10, 01
Submit PMA March 1, 01
1st successful Implant Nov 1, 98
FDA Approval Aug 28 01
Restart 6 month Study (Amendment 1.0) July 99
300 Implants (6 mo study) July 00
Achieve 224 6 month follow-ups Dec 7, 00
9
Post PMA Submission Activities
  • PMA submitted March 1, 2001
  • Update to PMA Clinical Report
  • Data cutoff March 19, 2001 Submitted May 24,
    2001
  • May 24, 2001 submission also included
  • Labeling (generator, leads, patient manual)
  • Summary of Safety and Effectiveness
  • Panel Pack
  • Supplied all pre and post monitoring letters to
    investigators to FDA
  • FDA Circulatory System Devices Panel meeting on
    July 10, 2001
  • Mock panel prep meetings x 2 (June 18 and June
    25) prior to actual panel

10
FDA Post Panel Activities
  • FDA Inspection of 3 Investigational Sites
  • FDA inspection of Medtronic Clinical
  • August 8, 2001 - August 28, 3001
  • Ongoing labeling conference calls with FDA
  • Labeling Updates to FDA
  • Continued until August 27, 2001!

11
InSync approval success
  • The InSync CRT system was approved within 179
    days of PMA submission

12
Sponsor Audit nuts and bolts
  • Preparation
  • Inspection
  • Response (Survival and Recovery!)

13
Sponsor Key Items for Preparation
  • Inspection Materials and ongoing preparation of
    Sites
  • Bimo Inspection Checklist
  • Study Files self-audit checklists
  • Case Report Form (CRF) and site document
    self-audit checklist
  • Corporate Audit
  • Study Master File document checklist
  • Discussion with other colleagues who were
    recently audited
  • Knowing what to expect..
  • Ideally a well run study is the best preparation

14
In the end it was good for us but did hurt a bit
15
FDA Sponsor Inspection Scope
  • 3 day notice from FDA (20 days before 180 day
    clock!)
  • 3 weeks in duration
  • 4 inspectors, 10 total days
  • Focus
  • 21 CFR Parts 50 Informed Consent,
    56-Institutional Review Boards (IRB)
  • 812-Investigational Device Exemptions (IDE) and
    814-Pre-Approval Application (PMA) (10 days)
  • 21 CFR Part 11-Electronic Records (6 days)
  • Manufacturing (3 days)
  • Site and data focus suspended sites,
    compassionate use, high enrollment, then randomly
    selected

16
Information Supplied to FDA Inspector by
Washington D.C.
  • Investigational Protocol excerpts
  • IRB Status List (from Clinical Report)
  • Original PMA Report (not update)
  • First draft of Summary of Safety and
    Effectiveness
  • Death narratives from PMA
  • Adverse events section from PMA

17
Documents Reviewed on Site
  • 35 patient Case Report Form files from 7 sites
  • Site training records
  • Site correspondence
  • Proof of randomization
  • statistical run (original)
  • envelopes to/from sites
  • database comparison to originally generated
    schedule

18
Documents Reviewed on Site Cont.
  • Investigator nomination process and documentation
    (why or why not selected)
  • Investigator files/binders
  • CVs
  • IRB approvals/renewals
  • Study agreements
  • Monitoring reports

19
Documents Reviewed on Site Cont.
  • Standard Operating Procedures (SOPs) covering
    entire duration of trial
  • Returned Product Lists
  • Manufacturing Lists
  • Design Change History
  • Full IDE and IDE-S submission(s) and all
    correspondence to the FDA
  • Record retention and storage SOPs

20
Documents Reviewed on Site Cont.
  • Database system
  • Data process overview
  • Data entry training/access
  • OC login and screens
  • Core lab contracts and data process
  • Corporate Audit report
  • Statisticians data handling process

21
Practical Considerations
  • Notification who should you inform?
  • Corporate Compliance Officer, relevant functional
    areas, reception desk, etc.
  • Is there a Corporate Procedure for on-site
    inspections?
  • Organize and prepare (and calm down)
  • MUST to be able to reflect history of entire
    project!
  • Gather and organize all study and personnel
    training records

22
Practical Considerations Cont.
  • Reserve large conference rooms
  • Copy machine access (and lots of paper and toner)
  • Phone access in the conference room
  • Consider location within corp
  • Escort FDA inspectors
  • Provide overview of study before inspection
    begins
  • FDA panel presentation excerpts
  • Product demos
  • Heart models

23
Practical Considerations Cont.
  • Limit staff that interface with inspectors,
    select your most experienced person with clear,
    calm communication skills
  • Be on time, respond quickly
  • Be organized and thorough
  • Always tell the truth, if you arent sure about
    something it is ok to excuse yourself and get
    help!

24
Profile of an Inspector
  • They are auditing experts! And are instructed to
    immediately notify Washington should they become
    aware of any significant adverse inspectional,
    analytical or other information which may affect
    the agencys new product approval decisions
  • They may not be experts in
  • Your area of study
  • Your studys disease state
  • Your company
  • Your therapy/device/drug/test

25
You must have documentation of all adjudication
processes and training
26
Preparation Tips(its never too early or too late
to start!)
  • Know your Regulations (812, 814, 11, 50, 54, 56)
    and Information Sheets
  • Refer to FDA Compliance Program and Guidance
    Manual, Chapter 48 Bioresearch Monitoring
    February 21, 2001 parts I, II, III
  • Checklist created from Compliance Program
    Guidance Manual

27
Bioresearch Monitoring Sponsors, Contract
Research Organizations and Monitors
  • Program 7348.810

28
Part I Specific Sponsor Obligations
  • Purpose of Inspection
  • Obtaining FDA approval prior to study start
  • Manufacturing and labeling investigational
    products appropriately
  • Initiate, withhold or discontinue clinical trials
    as required
  • Refrain from commercialization of investigational
    products
  • Control distribution and return of
    investigational products
  • Select qualified investigators to conduct studies

29
Part I Specific Sponsor Obligations Cont.
  • Disseminate appropriate information to
    investigators
  • Select qualified persons to monitor the conduct
    of studies
  • Adequately monitor clinical investigations
  • Evaluate and report adverse experiences
  • Maintain adequate records of studies
  • Submit progress report and the final results of
    studies

30
Part II Implementation
  • Purpose of inspection
  • How sponsors assure data validity submitted by
    clinical investigators
  • Adherence of sponsors, CROs and monitors to
    applicable regulations
  • If any or all of the sponsor responsibilities are
    contracted to a CRO, the Center is notified (the
    CRO may also be inspected)

31
Part III Inspection of Sponsor
  • Generally, inspections are to be conducted
    without prior notification
  • Compare practices and procedures of sponsor, CROs
    and monitors to commitment made in the IDE
  • Determine humanitarian use involvement,
    compliance to 21 CFR Part 814 subpart H
  • If significant violative practices are
    encountered, inspector is to contact the Center
    (Washington DC)
  • Issue a 483 at conclusion, if deviations from
    regulations are found Guidance documents should
    NOT be listed on the 483. But should be
    documented in the EIR

32
Part III Inspection of Sponsor
  • Organization, Personnel, Management of Study
  • Selection of Investigators
  • Monitors/Monitoring Activities
  • Adverse Event Reporting
  • Tabulation Data Collection and Handling
  • Electronic Records/ Clinical Database
  • Test Article / Investigational Products

33
Organization, Personnel, and Management of Study
  • Organizational Charts
  • Identify personnel responsible for review and
    approval
  • Protocol development
  • Investigator selection
  • Statistics
  • Clinical Supplies
  • Monitoring
  • Report writing and approval
  • Adverse event review and decisions
  • CRO and IRB activities and sponsor transfers

34
Organization, Personnel, and Management of Study
Cont.
  • Your applicable SOP must support these
    responsibilities (throughout the duration of the
    study)
  • Your documentation must support the
    qualifications of each of these individuals (CVs)
  • Your documentation must support the activities of
    these personnel (job descriptions)
  • You will be cited if transfer of responsibility
    was not documented
  • Focus on monitors

35
Clinical Personnel Training Records
  • Inspector focused on
  • Attendance at investigator meetings (and proof)
  • Specific monitoring training

36
Use of External Services/Contractors
  • CROs
  • Core labs
  • Clin/reg consultants
  • Contract study personnel

37
Use of External Services/Contractors
  • Provide the following documentation and
    rationale
  • Duration of relationship
  • Contracts
  • Specific responsibilities
  • must be documented
  • Be prepared with real examples of their work
  • Which SOPs did they follow?
  • Were they reported in IDE?
  • Certification/accreditation

38
Selection and Monitoring of Investigators
  • Investigator List
  • Investigator Agreements, confirm all signed
  • How selected, what criteria used?
  • Which materials provided to sites?
  • Protocol
  • Report of Prior Investigations (RPI)/Investigator
    s Brochure
  • Labeling
  • Training
  • All versions and updates

39
Selection of Investigators continued
  • Investigator Compliance including
  • Any deviations from FDA regulations?
  • Any serious deviations form protocol?
  • Any investigators terminated?
  • Who signs the CRFs?
  • For each of the above
  • What do you do about it?
  • Was it reported to FDA?
  • Was investigator corrected, terminated, other?

40
Monitors/Monitoring Activities continued
  • List all monitors for study duration
  • Selection criteria for monitors
  • Job descriptions/responsibilities
  • Qualifications
  • Training Records and CVs
  • Reporting structure

41
Monitors/Monitoring Activities continued
  • Monitoring SOP
  • Frequency, scope and process
  • Monitoring Plan
  • Monitoring Reports

42
Monitors/Monitoring Activities Cont
  • Monitoring Reports
  • Content
  • How was compliance to protocol verified?
  • How were Investigator responsibilities verified?
  • IRB approvals, updates, communication
  • Consents obtained, approved, adequate
  • Which CRFs were compared to source docs?
  • Data correction handling
  • Compliance to Monitoring Plan
  • Frequency
  • Follow up

43
Quality Assurance
  • Organization of group
  • Frequency
  • Who performs them
  • Audits versus Monitoring
  • Applicable SOPs

44
Adverse Event Reporting
  • Lists of adverse events
  • AE information provided to investigators
  • CRF used and review
  • Tracking systems

45
Adverse Event Reporting Cont
  • Unanticipated Adverse Device Events
  • Notification to FDA
  • Notification to investigators

46
Adverse Events Discussion
  • Adverse Events
  • 1st by center, then alphabetical, then with
    outcome and treatment
  • Numerous discussions about
  • Medical relevance and treatment of events related
    to implanted system
  • Classification of events
  • Qualifications of all involved staff and sites
  • Management of transferred patients
  • Event Date vs Event Notification date

47
Data Collection and Handling
  • Study Tabulations List of all studies in PMA
  • Investigator Tabulations List of all
    investigators part if IND/IDE, review
    1572/agreements, identify if part of PMA
  • Data Tabulations List of subjects, verify if
    number in IND/IDE is same as NDA/PMA (compare to
    CRFs submitted)
  • Review SOPs and verify compliance to SOPs
  • Foreign data receipt and handling

48
Other Examples of Requests for Data
  • Deviations
  • 1st by center, then alphabetical
  • Primary endpoints
  • By patient and visit

49
Electronic Records/Clinical Database
  • Includes hardware and software
  • Provide all relevant manuals
  • Training documentation
  • SOPs

50
Electronic Records/Clinical Database Cont.
  • Database System responsibilities for
  • design
  • validation
  • loading
  • entry
  • database changes
  • error logs
  • corrections

51
Electronic Records/Clinical Database Cont.
  • Database Security
  • Sign on
  • Passwords
  • Access
  • Change in staff management
  • Audit trail
  • Can data be altered after entered?
  • Tracking changes
  • Backup and Disaster planning

52
Electronic Records/Clinical Database Cont.
  • Remote Data Entry
  • Core lab database
  • Transferred data from core lab to sponsor

53
Test Article / Investigational Products
  • Provide labeling (all versions)
  • Patient Recruitment Materials
  • Fees charged
  • Any modifications, repair or replacement during
    trial?
  • Any recalls, withdrawals, returns?

54
Test Article / Investigational Products
  • Provide original manufacturing testing data
    (during and post)
  • Shipment records
  • Receipt records
  • Tracking records
  • Returned product

55
Test Article / Investigational Products continued
  • Unused/reusable product records
  • Account for return of all product

56
Conclusion
  • Sample collection
  • May receive a FDA Form 483
  • Establishment Inspection Report
  • Information in EIR may be used to support or
    denial of a pre-marketing application
  • The Center classifies the EIR
  • NAI No objectionale conditions or practices
  • VAI Objectionable conditions or practices were
    found agency not prepared to take/recommend
    admin action
  • OAI Regulatory and/or administrative actions
    will be recommended

57
FDA Findings The 483
  • Two Main categories
  • Clinical study conduct
  • Database validation

58
Clinical Study Conduct
  • IRB temporary suspension not reported promptly to
    FDA (was reported when site termination not
    during temporary suspension period occurred)
  • Investigationally labeled lead used in non study
    pt (lead was also labeled for market release use)
  • Incorrect dates on 5 pre-study visit forms
  • Adverse events timing of reporting to FDA
  • Inconsistent documentation of annual report being
    sent to the IRBs

59
Clinical Study Conduct Continued
  • Non compliance to specific SOP requirements
  • Inclusion/exclusion criteria not verified by
    field staff (was done by investigator and
    monitors)
  • No separate clinical project plan (was part of
    protocol)
  • Monitoring Plan did not specify which specific
    data we would monitor (said we monitor all and we
    could not prove we did this)

60
Database Validation Findings
  • Incomplete documentation of
  • Database validation plan
  • Data transfer plan and documentation of data from
    one database to another
  • Plan for data transfer plan to statistical
    programs
  • Storage of PMA dataset

61
Findings
  • There were no findings that were considered to
    impact the scientific validity or integrity of
    the data

62
Response
  • Change SOPs
  • Comply with SOPs
  • Re-educate and re-train
  • SOPs
  • GCPs
  • 21 CFR Parts 11, 50, 54, 56, 812, 814
  • Written response to FDA within 15 days

63
Response
  • Modified SOPs
  • Investigational Protocol (confirm receipt of
    annual reports by IRB or send directly to IRB)
  • Clinical Study Suspension and Closure (notify FDA
    within 5 working days)
  • Database Development and Validation (to document
    plan, process and results and all updates)
  • Creating Datasets for analysis and reporting (to
    document plan, process and results and all
    updates)

64
What paid off
  • Ongoing documented Center training for inspection
    readiness
  • Well organized master binder of Center
    correspondence
  • Thorough Data review and reporting to FDA
  • Monitoring and associated documentation
  • Corporate audit
  • Compliance tracking and redirecting
  • Physician review of data

65
The most important attribute
  • The InSync team
  • teamwork is the ability to work together toward
    a common vision. The ability to direct
    individual accomplishment toward organization
    objectives. It is the fuel that allows the
    realization of objectives of amazing goals that
    no one person could ever achieve alone

66
FDA Information
  • FDA Home Web Page
  • http//www.fda.gov
  • FDA Compliance Web Page
  • http//www.fda.gov/ora/compliance_ref/default.htm
  • Compliance Program Guidance Manuals
  • Disqualified List
  • Debarment List
  • Warning Letters

67
Questions?
  • Thank you!
  • I encourage you to share your experiences with
    inspections so that we can learn from each other,
    avoid 483 findings and ensure better FDA/sponsor
    relationships!
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