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Chapter 11 STEADY CLOSED-CONDUIT FLOW

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Title: Chapter 11 STEADY CLOSED-CONDUIT FLOW


1
Chapter 11STEADY CLOSED-CONDUIT FLOW
2
  • The basic procedures for solving problems in
    incompressible steady flow in closed conduits are
    presented before (in Sec. 5.8 and 5.9), where
    simple pipe-flow situations are discussed,
    including losses due to change in cross section
    or direction of flow.
  • Exponential friction formulas commonly used in
    commercial and industrial applications are
    discussed in this chapter. The use of the
    hydraulic and energy grade lines in solving
    problems is reiterated before particular
    applications are developed.
  • Complex flow problems are investigated, including
    hydraulic systems that incorporate various
    different elements such as pumps and piping
    networks.
  • The use of the digital computer in analysis and
    design becomes particularly relevant when
    multielement systems are being investigated. The
    hand-held electronic programmable calculator is
    effective for iterative solutions such as the
    small-network problems.

3
11.1 EXPONENTIAL PIPE-FRICTION FORMULAS
  • Industrial pipe-friction formulas are usually
    empirical, of the form
  • (11.1.1)
  • in which hf/L is the head loss per unit length of
    pipe (slope of the energy grade line), Q the
    discharge, and D the inside pipe diameter.
  • The resistance coefficient R is a function of
    pipe roughness only. An equation with specified
    exponents and coefficient R is valid only for the
    fluid viscosity for which it is developed, and it
    is normally limited to a range of Reynolds
    numbers and diameters.
  • In its range of applicability such an equation is
    convenient, and nomographs are often used to aid
    problem solution.

4
  • The Hazen-Williams formula for flow of water at
    ordinary temperatures through pipes is of this
    form with R given by
  • with n 1.852, m 4.8704, and C dependent upon
    roughness as follows

USC unit SI unit
(11.1.2) (11.1.3)
R
5
  • One can develop a special-purpose formula for a
    particular application by using the
    Darcy-Weisbach equation and friction factors from
    the Moody diagram or, alternatively, by using
    experimental data if available.
  • Exponential formulas developed from experimental
    results are generally very useful and handy in
    the region over which the data were gathered.
    Extrapolations and applications to other
    situations must be carried out with caution.
  • Fig. 11.1 presents a comparison between the
    Hazen-Williams equation and the Darcy-Weisbach
    equation with friction factors from the Moody
    diagram. It shows equivalent values of f vs.
    Reynolds number for three typical Hazen-Williams
    roughness values 70, 100, and 140. The fluid is
    water at 15C.
  • By equating the slope of the hydraulic grade line
    in the Darcy-Weisbach equation, hf/L fQ2/2gDA2,
    to Eq. (11.1.1), solving for f, and introducing
    the Reynolds number to eliminate Q,
  • (11.1.4)

6
  • For a given Hazen-Williams coefficient C and
    diameter D the friction factor reduces with
    increasing Reynolds number. A similar solution
    for f in terms of C, Reynolds number, and V can
    be developed by combining the same equations and
    eliminating D,
  • (11.1.5)
  • It may be noted that f is not strongly dependent
    upon pipe diameter in Eq. (11.1.4).
  • In Fig. 11.1, at the three selected values of C,
    Eq. (11.1.4) is shown for a particular diameter
    of 1 m and Eq. (11.1.5) is shown for a specific
    velocity of 1 m/s. The shaded region around each
    of these lines shows the range of practical
    variation of the variables (0.025 lt D lt 6 m,
    0.030 m/s lt V lt 30 m/s).
  • The two formulations Darcy-Weisbach vs.
    Hazen-Williams for calculation of losses in a
    pipeline can be seen to be significantly
    different.
  • The Darcy-Weisbach equation is probably more
    rationally based than other empirical exponential
    formulations and has received wide acceptance.

7
Figure 11.1 Comparison of Hazen-Williams and
Darcy-Weisbach equations on the Moody diagram
8
11.2 HYDRAULIC AND ENERGY GRADE LINES
  • The concepts of hydraulic and energy grade lines
    are useful in analyzing more complex flow
    problems. If, at each point along a pipe system,
    the term p/? is determined and plotted as a
    vertical distance above the center of the pipe,
    the locus of points is the hydraulic grade line.
    More generally, the plot of the two terms

  • as ordinates, against length along the pipe, as
    abscissas, produces the hydraulic grade line.
  • The energy grade line is a line joining a series
    of points marking the available energy in
    meter-newtons per newton for each point along the
    pipe as ordinate, plotted against distance along
    the pipe as the abscissa. It consists of the plot
    of
  • for each point along the line.

9
  • The hydraulic and energy grade lines are shown in
    Fig. 11.2 for a simple pipeline containing a
    square-edged entrance, a valve, and a nozzle at
    the end of the line.
  • To construct these lines when the reservoir
    surface is given, it is necessary first to apply
    the energy equation from the reservoir to the
    exit, including all minor losses as well as pipe
    friction, and to solve for the velocity head
    V2/2g.
  • Then, to find the elevation of hydraulic grade
    line at any point, the energy equation is applied
    from the reservoir to that point, including all
    losses between the two points. The equation is
    solved for p/? z, which is plotted above the
    arbitrary datum.
  • To find the energy grade line at the same point,
    the equation is solved for V2/2g p/? z, which
    is plotted above the arbitrary datum.
  • The reservoir surface is the hydraulic grade line
    and is also the energy grade line. At the
    square-edged entrance the energy grade line drops
    by 0.5V2/2g because or the loss there, and the
    hydraulic grade line drops 1.5V2/2g.

10
Figure 11.2 Hydraulic and energy grade lines
11
  • This is made obvious by applying the energy
    equation between the reservoir surface and a
    point just downstream from the pipe entrance
  • Solving for z p/?,
  • shows the drop of 1.5V2/2g.
  • The head loss due to the sudden entrance does not
    actually occur at the entrance itself, but over a
    distance of 10 or more diameters of pipe
    downstream. It is customary to show it at the
    fitting.

12
  • Example 11.1
  • Determine the elevation of hydraulic and energy
    grade lines at points A, B, C, D, and E of Fig.
    11.2. z 3 m.
  • Solution
  • Solving for the velocity head is accomplished by
    applying the energy equation from the reservoir
    to E,
  • Form the continuity equation, VE 4V. After
    simplifying,
  • and V2/2g 0.554 m. Applying the energy equation
    for the portion from the reservoir to A gives
  • Hence, the hydraulic grade line at A is

13
  • The energy grade line for A is
  • For B,
  • and
  • The energy grade line is at 20.40 0.55 20.95
    m.
  • Across the valve the hydraulic grade line drops
    by 10V2/2g, or 5.54 m.
  • Hence, at C the energy and hydraulic grade lines
    are at 15.41 m and 14.86 m respectively.

14
  • At point D,
  • and
  • with the energy grade line at 12.20 0.55
    12.75 m.
  • At point E the hydraulic grade line is 3 m, and
    the energy grade line is

15
  • The hydraulic gradient is the slope of the
    hydraulic grade line if the conduit is
    horizontal otherwise, it is
  • The energy gradient is the slope or the energy
    grade line if the conduit is horizontal
    otherwise, it is
  • In many situations involving long pipelines the
    minor losses may be neglected (when less than 5
    percent of the pipe friction losses), or they may
    be included as equivalent lengths of pipe which
    are added to actual length in solving the
    problem.
  • For these situations the value of the velocity
    head V2/2g is small compared with f(L/D)V2/2g and
    is neglected.

16
  • In this special but very common case, when minor
    effects are neglected, the energy and hydraulic
    grade lines are superposed. The single grade
    line, shown in Fig. 11.3, is commonly referred to
    as the hydraulic grade line.
  • For these situations with long pipelines the
    hydraulic gradient becomes hf/L, with hf given by
    the Darcy-Weisbach equation
  • (11.2.1)
  • or by Eq. (11.1.1). Flow (except through a pump)
    is always in the direction of decreasing energy
    grade line.
  • Pumps add energy to the flow, a fact which may be
    expressed in the energy equation either by
    including a negative loss or by stating the
    energy per unit weight added as a positive term
    on the upstream side of the equation.
  • Figure 11.4 shows the hydraulic and energy grade
    lines for a system with a pump and a siphon. The
    true slope of the grade lines can be shown only
    for horizontal lines.

17
Figure 11.3 Hydraulic grade line for long
pipeline where minor losses are neglected or
included as equivalent lengths of pipe.
18
Figure 11.4 Hydraulic and energy grade lines for
a system with pump and siphon
19
  • Example 11.2
  • A pump with a shaft input of 7.5 kW and an
    efficiency of 70 percent is connected in a water
    line carrying 0.1 m3/s. The pump has a
    150-mm-diameter suction line and 120-mm-diameter
    discharge line. The suction line enters the pump
    1 m below the discharge flange and the rise in
    the hydraulic grade line across the pump.
  • Solution
  • If the energy added in meter-newtons per newton
    is symbolized by E, the fluid power added is
  • Applying the energy equation from suction flange
    to discharge flange gives
  • in which the subscripts s and d refer to the
    suction and discharge conditions, respectively.

20
  • From the continuity equation
  • Solving for pd gives
  • and pd 89.6 kN/m2. The rise in hydraulic grade
    line is
  • In this example much of energy was added in the
    form of kinetic energy, and the hydraulic grade
    line rises only 3.002 m for a rise of energy
    grade line of 5.354 m.

21
11.3 THE SIPHON
  • A closed conduit, arranged as in Fig. 11.5, which
    lifts the liquid to an elevation higher than its
    free surface and then discharges it at a lower
    elevation is a siphon. It has certain limitations
    in its performance due to the low pressures that
    occur near the summit s.
  • Assuming that the siphon flows full, with a
    continuous liquid column throughout it, the
    application of the energy equation for the
    portion from 1 to 2 produces the equation
  • in which K is the sum of all the minor-loss
    coefficients. Factoring out the velocity head
    gives
  • (11.3.1)
  • which is solved in the same fashion as the simple
    pipe problems of the first or second type.

22
Figure 11.5 Siphon
23
  • The pressure at the summit s is found by applying
    the energy equation for the portion between 1 and
    s after. Eq. (10.3.1) is solved. It is










































  • in which K is the sum of the minor-loss
    coefficients between the two points and L is the
    length of conduit upstream from s. Solving for
    the pressure gives
  • (11.3.2)
  • which shows that the pressure is negative and
    that it decreases with ys, and V2/2g.
  • If the solution of the equation should be a value
    of ps/? equal to or less than the vapor pressure
    of the liquid, then Eq. (11.3.1) is not valid
    because the vaporization of portions of the fluid
    column invalidates the incompressibility
    assumption used in deriving the energy equation.

24
  • Although Eq. (11.3.1) is not valid for this case,
    theoretically there will be a discharge so long
    as y, plus the vapor pressure is less than local
    atmospheric pressure expressed in length of the
    fluid column.
  • When Eq. (11.3.2) yields a pressure less than
    vapor pressure at s, the pressure at s may be
    taken as vapor pressure. Then, with this pressure
    known, Eq. (11.3.2) is solved for V2/2g, and the
    discharge is obtained therefrom. It is assumed
    that air does not enter the siphon at 2 and break
    at s the vacuum that produces the flow.
  • Practically, a siphon does not work
    satisfactorily when the pressure intensity at the
    summit is close to vapor pressure. Air and other
    gases come out of solution at the low pressures
    and collect at the summit, thus reducing the
    length of the right-hand column of liquid that
    produces the low pressure at the summit. Large
    siphons that operate continuously have vacuum
    pumps to remove the gases at the summits.
  • The lowest pressure may not occur at the summit
    but somewhere downstream from that point, because
    friction and minor losses may reduce the pressure
    more than the decrease in elevation increases
    pressure.

25
  • Example 11.3
  • Neglecting minor losses and considering the
    length of pipe equal to its horizontal distance,
    determine the point of minimum pressure in the
    siphon of Fig. 11.6
  • Solution
  • When minor losses are neglected, the
    kinetic-energy term V2/2g is usually neglected
    also. Then the hydraulic grade line is a straight
    line connecting the two liquid surfaces.
  • Coordinates of two points on the line are

Figure 11.6 Siphon connecting two reservoirs
26
  • The equation of the line is, by substitution into
    y mx b,
  • The minimum pressure occurs where the distance
    between hydraulic grate line and pipe is a
    maximum,
  • To find minimum p/?, set d(p/?)/dx 0, which
    yields x 8.28, and p/? -5.827 m of fluid
    flowing.
  • The minimum point occurs where the slopes of the
    pipe and of the hydraulic grade line are equal.

27
11.4 PIPES IN SERIES
  • When two pipes of different sizes or roughnesses
    are so connected that fluid flows through one
    pipe and then through the other, they are said to
    be connected in series. A typical series-pipe
    problem, in which the head H may be desired for a
    given discharge or the discharge wanted for a
    given H, is illustrated in Fig.11.7.
  • Applying the energy equation from A to B,
    including all losses, gives
  • In which the subscripts refer to the two pipes.
    The last item is the head loss at exit from pipe
    2. With the continuity equation
  • V2 is eliminated from the equations, so that

28
  • For known lengths and sizes of pipes this reduces
    to
  • (11.4.1)
  • in which C1, C2, C3 are known.
  • With the discharge given, the Reynolds number is
    readily computed, and the f's may be looked up in
    the Moody diagram. Then H is found by direct
    substitution. With H given, V1, f1, f2, are
    unknowns in Eq. (11.4.1).
  • By assuming values of f1 and f2, (they may be
    assumed equal), a trial V1 is found from which
    trial Reynolds numbers are determined and values
    of f1, f2 looked up.
  • In place of the assumption of f1 and f2 when H is
    given, a graphical solution may be utilized in
    which several values of Q are assumed in turn,
    and the corresponding values of H are calculated
    and plotted against Q, as in Fig. 11.8.
  • By connecting the points with a smooth curve, it
    is easy to read off the proper Q for the given
    value of H.

29
Figure 11.7 Pipes connected in series
Figure 11.8 Plot of calculated H for selected
values of Q
30
  • Example 11.4
  • In Fig. 11.7, Ke 0.5, L1 300 m, D1 600 mm,
    ?1 2 mm, L2 240 m, D2 1 m, ?2 0.3 mm, v
    3 10-6 m2/s, and H 6 m. Determine the
    discharge through the system.
  • Solution
  • From the energy equation
  • After simplifying,
  • Form ?1/D1 0.0033, ?2/D2 0.0003, and Fig.
    5.21, values of f are assumed for the fully
    turbulent range

31
  • By solving for V1 with these values, V1 2.848
    m/s, V2 1.025 m/s,
  • From Fig. 5.21, f1 0.0265, f2 0.0168. By
    solving again for V1, V1 2.819 m/s, and Q
    0.797 m3/s.

32
  • Equivalent Pipes
  • Series pipes can be solved by the method of
    equivalent lengths. Two pipe systems are said to
    be equivalent when the same head loss produces
    the same discharge in both systems. From Eq.
    (11.2.1)
  • and for a second pipe
  • For the two pipes to be equivalent,
  • After equating hf1 hf2 and simplifying,

33
  • Solving for L2 gives
  • (11.4.2)
  • which determines the length of a second pipe to
    be equivalent to that of the first pipe.
  • For example, to replace 300 m of 250-mm pipe with
    an equivalent length of 150-mm pipe, the values
    of f1 and f2 must be approximated by selecting a
    discharge within the range intended for the
    pipes. Say f1 0.020, f2 0.018, then
  • For these assumed conditions 25.9 m of 150-mm
    pipe is equivalent to 300 m of 250-mm pipe.
  • Hypothetically, two or more pipes composing a
    system may also be replaced by a pipe which has
    the same discharge for the same overall head loss.

34
  • Example 11.5
  • Solve Example 11.4 by means of equivalent pipes.
  • Solution
  • First, by expressing the minor losses in terms of
    equivalent lengths, for pipe 1
  • and for pipe 2
  • The values of f1, f2 are selected for the fully
    turbulent range as an approximation. The problem
    is now reduced to 321 m of 600-mm pipe and 306.7
    m of 1-m pipe.

35
  • By expressing the 1-m pipe in terms of an
    equivalent length of 600-mm pipe, by Eq.
    (11.4.2),
  • By adding to the 600-mm pipe the problem is
    reduced to finding the discharge through 334.76 m
    of 600-mm pipe, ?1 2 mm, H 6 m,
  • With f 0.026, V 2.848 m/s, and R 2.848
    0.6/(3 10-6) 569600.
  • For ?/D 0.0033, f 0.0265, V 2.821, and Q
    p(0.32)(2.821) 0.798 m3/s. By use of Eq.
    (5.8.15), Q 0.781 m3/s.

36
11.5 PIPES IN PARALLEL
  • A combination of two or more pipes connected as
    in Fig. 11.9, so that the flow is divided among
    the pipes and then is joined again, is a
    parallel-pipe system.
  • In analyzing parallel-pipe systems, it is assumed
    that the minor losses are added into the lengths
    of each pipe as equivalent lengths.
  • From Fig. 11.9 the conditions to be satisfied are
  • (11.5.1)
  • in which zA, zB are elevations of points A and B,
    and Q is the discharge through the approach pipe
    or the exit pipe.

37
Figure 11.9 Parallel-pipe system
38
  • Two types of problems occur
  • With elevation of hydraulic grade line at A and B
    known, to find the discharge Q
  • With Q known, to find the distribution of flow
    and the head loss.
  • Sizes of pipe, fluid properties, and roughnesses
    are assumed to be known.
  • The first type is, in effect, the solution of
    simple pipe problems for discharge, since the
    head loss is the drop in hydraulic grade line.
  • These discharges are added to determine the total
    discharge.

39
  • The recommended procedure is as follows
  • Assume a discharge Q'1 through pipe 1.
  • Solve for hf1, using the assumed discharge.
  • Using hf1, find Q2, Q3.
  • With the three discharges for a common head loss,
    now assume that the given Q is split up among the
    pipes in the same proportion as Q'1, Q2, Q3
    thus
  • (11.5.2)
  • Check the correctness of these discharges by
    computing hf1, hf2, hf3 for the computed Q1, Q2,
    Q3.
  • This procedure works for any number of pipes. By
    judicious choice of Q'1, obtained by estimating
    the percent of the total flow through the system
    that should pass through pipe 1 (based on
    diameter, length, and roughness), Eq. (11.5.2)
    produces values that check within a few percent,
    which is well within the range of accuracy of the
    friction factors.

40
  • Example 11.6
  • In Fig. 11.9, L1 900 m, D1 300 mm, ?1 0.3
    mm, L2 600 m, D2 200 mm, ?2 0.03 mm, L3
    1200 m, D3 400 mm, ?3 0.24 mm, ? 1028
    kg/m3, v 2.8 10-6 m2/s, pA 560 kPa, zA 30
    m, zB 24 m.
  • For a total flow of 340 L/s, determine flow
    through each pipe and the pressure at B.
  • Solution
  • Assume Q1 85 L/s then V1 1.20, R1 1.2
    0.3/(2.8 10-6) 129000, ?1/D1 0.001, f1
    0.022, and
  • For pipe 2

41
  • Then ?2/D2 0.00015. Assume f2 0.020 then
    V2 1.26 m/s, R2 1.28 0.2 1/(2.8 10-6)
    91400, f2 0.019, V2 1.291 m/s, Q2 40.6
    L/s
  • Then ?3/D3 0.0006. Assume f3 0.020 then V3
    1.259 m/s, R3 1.259 0.4/(2.8 10-6)
    180000, f3 0.020, Q3 158.2 L/s.
  • The total discharge for the assumed condition is
  • Hence

42
  • Check the values of h1, h2, h3
  • f2 is about midway between 0.018 and 0.019. If
    0.018 had been selected, h2 would be 6.60 m.
  • To find pB,
  • or
  • in which the average head loss was taken. Then

43
11.6 BRANCHING PIPES
  • A simple branching-pipe system is shown in Fig.
    11.11. In this situation the flow through each
    pipe is wanted when the reservoir elevations are
    given. The sizes and types of pipes and fluid
    properties are assumed known.
  • Flow must be out of the highest reservoir and
    into the lowest hence, the continuity equation
    may be either
  • If the elevation of hydraulic grade line at the
    junction is above the elevation of the
    intermediate reservoir, flow is into it but if
    the elevation of hydraulic grade line at J is
    below the intermediate reservoir, the flow is out
    of it. Minor losses may be expressed as
    equivalent lengths and added to the actual
    lengths of pipe.
  • The solution is effected by first assuming an
    elevation of hydraulic grade line at the junction
    and then computing Q1, Q2, Q3, and substituting
    into the continuity equation. If the flow into
    the junction is too great, a higher grade-line
    elevation, which will reduce the inflow and
    increase the outflow, is assumed.

44
Figure 11.11 Three interconnected reservoirs
45
  • In pumping from one reservoir to two or more
    other reservoirs, as in Fig. 11.12, the
    characteristics of the pump must be known.
    Assuming that the pump runs at constant speed,
    its head depends upon the discharge. A suitable
    procedure is as follows.
  • Assume a discharge through the pump.
  • Compute the hydraulic-grade-line elevation at the
    suction side of the pump.
  • From the pump characteristic curve find the head
    produced and add it to suction hydraulic grade
    line.
  • Compute drop in hydraulic grade line to the
    junction J and determine elevation of hydraulic
    grade line there.
  • For this elevation, compute flow into reservoirs
    2 and 3.
  • If flow into J equals flow out of J, the problem
    is solved. If flow into J is too great, assume
    less flow through the pump and repeat the
    procedure.
  • This procedure is easily plotted on a graph, so
    that the intersection of two elevations vs. flow
    curves yields the answer.

46
Figure 11.12 Pumping from one reservoir to two
other reservoirs
47
  • Example 11.7
  • In Fig. 11.11, find the discharges for water at
    20C with the following pipe data and reservoir
    elevations L1 3000 m, D1 1 m, ?1/D1 0.0002
    L2 600 m, D2 0.45 m, ?2/D2 0.002 L3 1000
    m, D3 0.6 m, ?3/D3 0.001 z1 30 m, z2 18
    m, z3 9 m.
  • Solution
  • Assume zJ pJ/? 23 m. Then
  • So that the inflow is greater than the outflow by

48
  • Assume zJ pJ/? 24.6 m. Then
  • The inflow is still greater by 0.029 m3/s. By
    extrapolating linearly, zJ pJ/? 24.8 m, Q1
    1.183, Q2 0.325, Q3 0.862 m3/s.

49
11.7 NETWORKS OF PIPES
  • Interconnected pipes through which the flow to a
    given outlet may come from several circuits are
    called a network of pipes, in many ways analogous
    to flow through electric networks.
  • The following conditions must be satisfied in a
    network of pipes
  • The algebraic sum of the pressure drops around
    each circuit must be zero.
  • Flow into each junction must equal flow out of
    the junction.
  • The Darcy-Weisbach equation, or equivalent
    exponential friction formula, must be satisfied
    for each pipe i.e., the proper relation between
    head loss and discharge must be maintained for
    each pipe.
  • The first condition states that the pressure drop
    between any two points in the circuit, for
    example, A and G (Fig. 11.15), must be the same
    whether through the pipe AG or through AFEDG. The
    second condition is the continuity equation.

50
Figure 11.15 Pipe network
51
  • Since it is impractical to solve network problems
    analytically, methods of successive
    approximations are utilized. The Hardy Gross
    method is one in which flows are assumed for each
    pipe so that continuity is satisfied at every
    junction.
  • A correction to the flow in each circuit is then
    computed in turn and applied to bring the
    circuits into closer balance.
  • Minor losses are included as equivalent lengths
    in each pipe. Exponential equations are commonly
    used, in the form hf rQn, where r RL/Dm in
    Eq. (11.1.1). The value of r is a constant in
    each pipeline (unless the Darcy-Weisbach equation
    is used) and is determined in advance of the
    loop-balancing procedure. The corrective term is
    obtained as follows.
  • For any pipe in which Q0 is an assumed initial
    discharge
  • (11.7.1)
  • Where Q is the correct discharge and ?Q is the
    correction.

52
  • Then for each pipe,
  • If ?Q is small compared with Q0, all terms or the
    series alter the second may be dropped. Now for a
    circuit,
  • in which ?Q has been taken out of the summation.
  • The last equation is solved for ?Q in each
    circuit in the network
  • (11.7.2)
  • when ?Q is applied to each pipe in a circuit in
    accordance with Eq. (11.7.1), the directional
    sense is important i.e., it adds to flows in the
    clockwise direction and subtracts from flows in
    the counterclockwise direction.

53
  • Steps in an arithmetic procedure may be itemized
    as follows
  • Assume the best distribution of flows that
    satisfies continuity by careful examination of
    the network.
  • For each pipe in an elementary circuit, calculate
    and sum the net head loss ?hf ?rQn. Also
    calculate ?rnQn-1 for the circuit. The negative
    ratio, by Eq. (11.7.2) yields the correction,
    which is then added algebraically to each flow
    in the circuit to correct it.
  • Proceed to another elementary circuit and repeat
    the correction process of 2. Continue for all
    elementary circuits.
  • Repeat 2 and 3 as many times as needed until the
    corrections (?Q's) are arbitrarily small.
  • The values of r occur in both numerator and
    denominator hence, values proportional to the
    actual r may be used to find the distribution. To
    find a particular head loss, the actual values of
    r and Q must be used after the distribution has
    been determined.

54
  • Very simple networks, such as the one shown in
    Fig. 11.16, may be solved with the hand-held
    programmable calculator if it has memory storage
    of about 15 positions and about 100 program
    steps.
  • For networks larger than the previous example or
    for networks that contain multiple reservoirs,
    supply pumps, or booster pumps, the Hardy Cross
    loop-balancing method may be programmed for
    numerical solution on a digital computer. Such a
    program is provided in the next section.
  • A number of more general methods are available,
    primarily based upon the Hardy Cross
    loop-balancing or node-balancing schemes. In the
    more general methods the system is normally
    modeled with a set of simultaneous equations
    which are solved by the Newton-Raphson method.
  • Some programmed solutions are very useful as
    design tools, since pipe sizes or roughnesses may
    be treated as unknowns in addition to junction
    pressures and flows.

55
  • Example 11.8
  • The distribution of flow through the network of
    Fig 11.16 is desired for the inflow and outflows
    as given. For simplicity n has been given the
    value 2.0.
  • Solution
  • The assumed distribution is shown in Fig. 11.16a.
    At the upper left the term ?rQ0Q0n-1 is
    computed for the lower circuit number 1. Next to
    the diagram on the left is the computation of
    ?nrQ0n-1 for the same circuit.
  • The same format is used for the second circuit in
    the upper right of the figure. The corrected flow
    after the first step for the top horizontal pipe
    is determined as 15 11.06 26.06 and for the
    diagonal as 35 (-21.17) (-11.06) 2.77.
  • Figure 11.16b shows the flows after one
    correction and Fig. 11.16c the values after four
    corrections.

56
Figure 11.16 Solution for flow in a simple
network
57
11.8 COMPUTER PROGRAM FOR STEADY-STATE HYDRAULIC
SYSTEMS
  • Hydraulic systems that contain components
    different from pipelines can be handled by
    replacing the component with an equivalent length
    of pipeline. When the additional component is a
    pump, special consideration is needed.
  • For systems with multiple fixed-pressure-head
    elevations, Fig. 11.17, pseudo elements are
    introduced to account for the unknown outflows
    and inflows at the reservoirs and to satisfy
    continuity conditions during balancing.
  • If head drop is considered positive in an assumed
    positive direction in the pseudo element, the
    correction in loop 3, Fig. 11.17, is
  • (11.8.1)

58
Figure 11.17 Sample network
59
  • A pump in a system may be considered as a flow
    element with a negative head loss equal to the
    head rise that corresponds to the flow through
    the unit. The pump-head-discharge curve, element
    8 in Fig. 11.17, may be expressed by a cubic
    equation
  • where A0 is the shutoff head of the pump. The
    correction in loop 4 is
  • (11.8.2)
  • This correction is applied to pipe 5 and to pump
    8 in the loop. Equation (11.8.2) is developed by
    application of Newton's method to the loop. For
    satisfactory balancing of networks with pumping
    stations, the slope of the head-discharge curve
    should always be less than or equal to zero.
  • The BASIC program (FORTRAN IV), Fig. 11.18, may
    be used to analyze a wide variety of liquid
    steady-state pipe flow problems. Pipeline flows
    described by the Hazen-Williams equation or
    laminar or turbulent flows analyzed with the
    Darcy-Weisbach equation can be handled multiple
    reservoirs or fixed pressure levels, as in a
    sprinkler system, can be analyzed.

60
Figure 11.18 FORTRAN program for hydraulic
system
61
  • A network is visualized as a combination of
    elements that are interconnected at junctions.
    The elements may include pipelines, pumps, and
    imaginary elements which are used to create
    pseudo loops in multiple-reservoir systems.
  • All minor losses are handled by estimating
    equivalent lengths and adding them onto the
    actual pipe lengths. Each element in the system
    is numbered up to a maximum of 100, without
    duplication and not necessarily consecutively.
  • A positive flow direction is assigned to each
    element, and, as in the arithmetic solution, an
    estimated flow is assigned to each element such
    that continuity is satisfied at each junction.
  • The flow direction in the pseudo element that
    creates an imaginary loop indicates only the
    direction of fixed positive head drop, since the
    flow must be zero in this element.
  • Each junction, which may represent the
    termination of a single element or the
    intersection of many elements, is numbered up to
    a maximum of 100.

62
  • The operation of the program is best visualized
    in two major parts
  • The first performs the balancing of each loop in
    the system successively and then repeats
    iteratively until the sum of all loop flow
    corrections is less than a specified tolerance.
    At the end of this balancing process the element
    flows are computed and printed.
  • The second part of an analysis involves the
    computation of the hydraulic-grade-line
    elevations at junctions in the system.
  • Each of these parts requires a special indexing
    of the system configuration in the input data.
    The indexing of the system loops for balancing is
    placed in the vector IND.
  • Any continuous path may be broken by inserting a
    zero then a new path is begun with a new initial
    junction, an element, and a node, etc.
  • All junction hydraulic-grade-line elevations that
    are computed are printed.

63
  • As shown below, the type of each element is
    identified in the input data, and each element is
    identified in the program by the assignment of a
    unique numerical value in the vector ITYPE.
  • The physical data associated with each element
    are entered on separate lines. In the program the
    physical data that describe all elements in the
    system are stored in the vector ELEM, with five
    locations reserved for each element.
  • As an example of the position of storage of
    element information, the data pertaining to
    element number 13 are located in positions 61 to
    65 in ELEM.
  • Data entry, which is through READ and DATA
    statements, is best visualized in four steps.

64
  • Step 1 Parameter Description Line
  • The type of unit to be used in the analysis is
    defined by the characters USC or SI units. An
    integer defines the maximum number of iterations
    to be allowed during the balancing process.
  • An acceptable tolerance is set for the sum of the
    absolute values of the corrections in each loop
    during each iteration.
  • The liquid kinematic viscosity must be specified
    if the Darcy-Weisbach equation is used for
    pipeline losses. If the Hazen-Williams equation
    is used, a default value for the coefficient C
    may be defined, or if the Darcy-Weisbach equation
    is used, a default value for absolute pipe
    roughness may be defined.
  • If the default value is not used, a zero should
    be inserted in its place.

65
  • Step 2 Element Data
  • System elements must be placed in the following
    order pipe, pseudo elements, and pumps. For each
    element type, the first line provides the number
    of elements of that type, followed by an
    identifier HW or DW for Hazen-Williams or
    Darcy-Weisbach pipeline, PS for pseudo element,
    PU for pump.
  • As an example a system with three pipes, no
    pseudo elements, and one pump would require the
    following seven DATA statements
  • An entry for the number of pipes, in this case 3,
    followed by HW or DW.
  • For each pipe an entry for the element number,
    the estimated flow, the length, the inside pipe
    diameter, and (if the default value is not used)
    either the Hazen-Williams coefficient or the
    Darcy-Weisbach pipe roughness. If the default
    value is used, a zero must be inserted.
  • An entry for the number of pseudo elements, in
    this example 0, followed by PS.

66
  1. For each pseudo element, the element number, and
    the difference in elevation between
    interconnected fixed-pressure-head levels, with
    head drop in the direction of the arrow positive.
    If there are no pseudo elements, this line of
    data must be omitted.
  2. An entry for the number of pumps 1, PU.
  3. For each pump, the element number, the estimated
    flow, the flow increment ?Q at which values of
    pump head are specified, and four values of head
    from the pump-characteristic curve beginning at
    shut-off head and at equal flow intervals of ?Q.
    If there are no pumps this line of data is
    omitted.

67
  • Step 3 Loop Indexing
  • The first DATA statement provides an integer for
    the number of items in the loop index vector,
    followed by IND.
  • The second DATA statement provides loop indexing
    by giving the number of elements in a loop
    followed by the element number of each element in
    the loop with a negative sign to indicate
    counterclockwise flow direction.
  • This information is repeated for each loop in the
    system. If there are no loops, this is omitted.

68
  • Step 4 Path Index for Hydraulic-Grade-Line
    Calculation
  • A DATA statement is needed for the number of
    junctions (or nodes) where fixed
    hydraulic-grade-line elevation are provided,
    followed by NODES. For each junction at which a
    fixed HGL is used there must be an entry for the
    function number and the elevation.
  • Next a DATA statement is provided for the number
    of integer items in the path index vector,
    followed by IX. The next DATA statement provides
    the path beginning at a node where the HGL is
    given and continuing in the following order
    junction number, element number (with a negative
    sign to indicate a path opposite to the assumed
    flow direction), junction number, etc.
  • If a new path is to begin at a junction different
    from the last listed junction, element number,
    junction number, etc.

69
  • Example 11.9
  • The program in Fig. 11.18 is used to solve the
    network problem displayed in Fig. 11.17. The pump
    data are as follows
  • Solution
  • The Hazen-Williams pipeline coefficient for all
    pipes is 100. Figure 11.19 displays the input
    data and the computer output for this problem.
  • Figures 11.21 to 11.23 give input data for three
    systems which can be solved with this program.

70
Figure 11.19 Program input and output for Example
11.9
71
Figure 11.21 Input data for branching-pipe system
in USC units with Hazen-Williams formula
72
Figure 11.22 Input data for hydraulic system SI
units and Darcy-Weisbach equation
73
Figure 11.23 Input for booster-pump system
74
11.9 CONDUITS WITH NONCIRCULAR CROSS SECTIONS
  • In this chapter only circular pipes have been
    considered so far. For cross sections that are
    noncircular, the Darcy-Weisbach equation may be
    applied if the term D can be interpreted in terms
    of the section.
  • The concept of the hydraulic radius R permits
    circular and noncircular sections to be treated
    in the same manner. The hydraulic radius is
    defined as the cross-sectional area divided by
    the wetted perimeter. Hence, for a circular
    section,
  • (11.9.1)
  • and the diameter is equivalent to 4R. Assuming
    that the diameter may be replaced by 4R in the
    Darcy-Weisbach equation, in the Reynolds number,
    and in the relative roughness leads to
  • (11.9.2)

75
  • Example 11.10
  • Determine the head loss, in millimeters of water,
    required for flow of 300m3/min of air at 20C
    and 100 kPa through a rectangular galvanized-iron
    section 700 mm wide, 350 mm high, and 70 m long.
  • Solution

76
  • From Fig. 5.21, f 0.0165
  • The specific weight of air is ?g 1.189(9.806)
    11.66 N/m3. In millimeters of water,

H2O
77
11.10 AGING OF PIPES
  • The Moody diagram, with the values or absolute
    roughness shown there, is for new, clean pipe.
    With use, pipes become rougher, owing to
    corrosion, incrustations, and deposition of
    material on the pipe walls.
  • Colebrook and White found that the absolute
    roughness ? increases linearly with time,


  • (11.10.1)
  • in which ?0 is the absolute roughness of the new
    surface. Tests on a pipe are required to
    determine a.
  • The time variation of the Hazen-Williams
    coefficient has been summarized graphically for
    water-distribution systems in seven major U.S.
    cities.
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