Kemrock Industries and Exports Ltd.

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Kemrock Industries and Exports Ltd.

• The Worlds most integrated composites
  manufacturer

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Kemrock, a leader in the field of Composites in
India, is fast growing to become one of the
largest manufacturer of composite materials and
end user products.
Global Composite Village
Kemrock Campus
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• Established in 1981, Kemrock is a single point
  destination in concept design, prototype
  development, product testing, manufacturing,
  quality management, logistics support,
  installation and after sales service in
  composites, providing
• Raw material and Engineered End Use Products
• Standard and customized solutions with high
  level of product performance
• Largest portfolio of composite products with
  high quality, engineered solutions
• Compliance to customer specification and
  conformance to international standards
• Integrated Management Systems ensuring
  customer satisfaction
• Fiber Reinforced Polymer Composites are ideal
  replacements of traditional materials where
  corrosion resistance, weight, electrical
  performance or ongoing maintenance may be a
  problem.

Company Profile
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• Continuous Improvement Program and Integrated
  Management System ensure
• Customer satisfaction,
• Environment protection
• Organizational safety norms.
• Company is listed on
• Bombay Stock Exchange (www.bseindia.com Scrip
  Code 526015 Scrip ID KEMIE)
• National Stock Exchange of India
  (www.nse-india.com ISIN Code INE99B01012),
• A major manufacturer of composites products
  having Vertical Integration of raw material
  production ensures its competitive strength.
• Kemrock has established a position of prominence
  both domestically and internationally.

Company Profile
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Quality and Approvals Kemrock has established
its reputation as a major supplier to key
industries by manufacturing first quality
material, consistently. In order to do that, a
full and wide ranging Quality Assurance Team
oversees the manufacture of products at Kemrock,
ensuring complete traceability.

• Quality Management

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Certifications and Approvals Integrated
management system encompassing ISO
90012008 ISO 14001 2004 OSHAS
180012007 Quality Assurance Team to oversees
the manufacture of products, ensuring complete
traceability and utmost quality Indias First
and only IRIS Certified Company IRIS
International Railway Industry Standard

• Quality Management

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Kemrock Corporate Offices
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• Design and Development
• State of the art design studio for design and
  development to serve the customer needs, with
• Most advance software packages for industrial
  design
• Talented and experienced team of design
  engineers
• Optimization of the design of products and
  structures, using 3D modeling and finite
  element analysis
• Complete range of manufacturing processes and
  raw material production to ensure correct
  product specification
• Accurate translation of optimized designs into
  reality

Design and Development
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Design Capabilities

• Concept Design
• In-house state of the art
• Industrial design capability.
• Prototyping.

Detail Design 3D Modeling (Detailed
Designing) Drafting Prototype Full Scale Model
Testing Material Characterization

• FEA (Finite Element Analysis)
• Structural Design Analysis
• Static and Dynamic analysis

• Industrial design,
• Structural design,
• Mechanical design,
• Design Analysis
• Product development

Design activities are done by Experienced Design
Analysis Engineers with exposure in Various
standards globally.
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• State of the art computer software at Kemrocks
  Design Studio ...
• CAD
• Catia V5
• Inventer
• Mechanica
• AutoCAD
• CAE
• Hyperworks and its derivatrives HyperMesh,
  HyperForm,
• HyperView, HyperGraph, MotionView, MotionSolve
  and
• HyperSTudy
• Optimisation
• Optistruct
• Radioos

Design Softwares
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Optimised designs are transferred to CNC machines
for the production of tooling up to 60 metres in
length ensures the most accurate reproduction of
parts.
Tooling Division
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NEW DEVELOPMENT
Design Telecom Tower
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Stair Tower Analysis
Design Optimization of Stair Tower
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Testing Kemrock boasts a fully equipped test
centre, to support the needs of our customers and
partners. Full mechanical testing and product
performance testing capabilities are supplemented
with the most sophisticated material analysis
equipment. The testing conducted by Kemrock
aids the development of new products as well as
verifying the quality of existing products.

• Research Development

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• Testing
• State of the Art Testing Laboratory with more
• than 22 varieties of testing machines and
• equipment
• Capabilities
• Chemical analysis
• Physical Testing
• Mechanical Testing
• Weathering
• Corrosion Resistance
• Fire Testing

• Research Development

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Research Development
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Manufacturing Processes
Resin Transfer Moulding
Pultrusion
Contact Moulding
Centrifugal Casting

• Filament Winding

Vacuum Assisted Resin Infusion Method

• System Integration and assembly
• Tool Making
• Sheet mould compound process

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• Resins
• Kemrocks Vertical integration in major raw
  materials for captive consumption and for
  affiliated companies gives it a distinct
  advantage.
• Unsaturated polyesters Resins
• Vinyl esters Resins
• Epoxy Resin
• Phenolic Resins
• Georgia-Pacific Kemrock International Private
  Ltd. markets resin principally in the Middle East
  and Asian markets as a joint venture.

Vertical Integration Resins
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Resins Division
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• Technical Fabrics
• Resin manufacturing is complemented with the
  production of technical fabrics.
• Glass, carbon and carbon/glass fabrics have
  various combinations
• Woven Fabrics
• Warp(0) Woven Unidirectional
• Woven Roving
• Knitted Fabrics
• Weft (90)Knit Unidirectional
• BiPly (woven mat)
• Biaxial (0,90)
• Double Bias (45,-45)
• Warp Triaxial (0,45,-45)
• Weft Triaxial (90,45,-45)
• Quadaxial (0,90,45,-45)

Vertical Integration Technical Fabrics
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Technical Fabric Division
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Composites Manufacture Kemrocks organisation
extends internationally, with a manufacturing
capability in Milano, Italy and offices in UAE
and UK in addition to the main production
facility in Vadodara, Gujarat. The Top Glass
(www.topglass.it) facility in Italy is home to
one of the worlds leading pultrusion producers.
Regarded as a technical leader in composites, Top
Glass provides the highest level of project
management and product development support.
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Pultrusion Division Kemrocks plant in
Vadodara is the biggest Pultrusion operation in
the world. This plant is an alliance with our
strategic partners Top Glass (Italy), which
provides us with the cutting edge technology both
in Pultrusion and Pullwinding. The combined
capacity, coupled with our in-house raw material
manufacturing capability enables us to provide
commercially competitive and technically superior
pultrusion solutions.
Pultrusion Division
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Pultruded Structures
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Gratings Division Kemrock is one of the worlds
largest manufacturers of moulded pultruded
gratings, which is produced under a strategic
alliance with our partner M/s. Fibergrate
Composite Structures, USA (www.fibergrate.com),
part of RPM International Inc, (www.rpminc.com).
The range is completed with a full line of
moulded pultruded gratings, enabling the most
stringent of load bearing capabilities, under the
severest conditions to be met.
Gratings Division
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Gratings
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Handrails, Walkways, Ladder and Stairways A
standard as well as customized range of
horizontal and inclined handrails with two, three
or four rails are manufactured. The range
includes walkways and stairways that combine
Kemrocks gratings, as well as specialty handrail
including those with round tube and picketed
railing, standard and retractable walk-through
safety cages and ladder systems.
Handrails Ladder Systems
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GRP Cable Management Systems GRP Cable
Management System provides a high degree of
flexibility, both in terms of locating the
components and accessing the cabling contained
within them. Over and above being tough, they are
light weight and are easy to install. The cable
trays provide high dimensional stability and
structural integrity. Being non conductive, they
are safe and deliver unmatched performance.
Meeting NEMA and other well established
international standards, a wide choice of sizes
in standard and customized solutions is available.
Cable Management System
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Cable Trays
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Access Towers Kemrocks FRP Access Towers are
not only tough and durable, but light weight too.
They are modular and highly portable, hence
providing access to the most inaccessible areas.
These systems can be customized to clients
requirements they are suitable for both indoor
and outdoor use. Approved to EN 1004, Kemrocks
Access Towers are particularly suited where the
danger of electrical contact or corrosive attack
may be an issue.
Access System
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Access System
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Compression Moulding Division Kemrock
manufactures its own moulding compounds for
captive use. A full range of SMC (sheet moulding
compounds) and BMC (bulk moulding compounds) is
available for a wide range of applications in the
automotive, electrical, corrosion, consumer, mass
transportation and other key areas.
Compression Moulding Division
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Piping Division Kemrock manufactures GRP and GRE
pipes using the filament winding process.
Manufacturing in a dedicated, state of the art
production facility, pipes from 100 to 3000 mm
diameter are supplied for major water
distribution and sewerage projects, fire water
systems, cooling tower headers and risers and
chemical processing applications.
GRP Piping System
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GRP Piping System
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GRP Pipe Division
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GRP Poles Division Based on technology developed
at our Italian facility, Kemrock manufactures
composite poles. Using centrifugal casting to
produce poles up to 13 metres in height, they are
used in lighting applications, as flag poles and
as supports for notice boards. They are
lightweight, easily transportable, able to
carried by hand, do not require earthing and are
CE certified.

• GRP Poles Division

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• GRP Poles Centrifugal Casting Method

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• GRP Poles

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Rail Coach Interiors Exteriors The innovative
use of the contact moulding and resin transfer
moulding processes has enabled Kemrock to design,
manufacture and supply the ever demanding rail
and mass transit markets. By combining safety,
fire performance, engineering needs and
aesthetics Kemrocks Transportation Division is
the first IRIS (International Rail Industry
Standard) Certified manufacturer in India,
ensuring consistent supply of the highest quality
products.

• Transportation Division

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Rail Coach Interiors
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Rail Coach Interiors
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• Rail Coach Exteriors

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Wind Energy Division Over 28 years product
development and composites manufacturing
expertise has been brought together to establish
a state of the art Windmill Blade manufacturing
unit. The Windmill Blade manufacturing team
comprises highly skilled professionals with
extensive knowledge in aerodynamics, composite
material and production technology to ensure the
production of windmill blades to suit the highest
possible demands.

• Wind Energy Division

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• Wind Mill Blades

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Wind Mill Blades
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• Nose Cones Nacelle Covers

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Carbon Fibre Division Kemrocks carbon fibre
production will begin in early 2010 using
technology licensed from the National
Aeronautical Laboratory in Bangalore,
India. Vacuum infusion of advanced composites
for aerospace and wind energy applications is
already supported by the highest level of quality
management and product testing. Self-sufficiency
in the manufacture of the fibre itself adds
further to Kemrocks competitive edge.
Carbon Fiber Division
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Kemrock Industries and Exports Ltd. The
Worlds most integrated composites
manufacturer. Thank you