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Cavitation

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A phenomenon which occurs within a moving liquid when the static pressure at ... Abrasive Wear. Discharge Cavitation. Suction Cavitation. Shaft Breakage Problems ... – PowerPoint PPT presentation

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Title: Cavitation


1
Cavitation
A phenomenon which occurs within a moving
liquid when the static pressure at some location
falls to or below the vapor pressure of the
liquid.
To prevent cavitation NPSHA gt NPSHR
Quadna Engineering Innovative Solutions for
Industrial Applications Cavitation
2
Cavitation
Quadna Engineering Innovative Solutions for
Industrial Applications
3
Cavitation can occur at the inlet of the impeller
if the suction pressure falls below the liquid
vapor pressure.
Quadna Engineering Innovative Solutions for
Industrial Applications Cavitation - Impeller
Field Service
Expert Field Installation Including
Start-up and Commissioning
Quadna Field Installation
4
Large vapor volumes can cause reduction in head
generation, or loss of prime.
  • Bubbles collapsing create intense pressures and
  • (10,000 psi) shock waves.
  • Intense pressures near metal
  • surfaces exceed material
  • strength and fatigue metals.
  • Creates pitted surfaces.

Large vapor volumes can cause surging and
unstable flows.
Quadna Engineering Innovative Solutions for
Industrial Applications Cavitation - Impeller
Field Service
Expert Field Installation Including
Start-up and Commissioning
Quadna Field Installation
5
Cavitation
Cavitation is caused by liquid changing into
a vapor and then back into a liquid. The
Formation of partial vacuums in a flowing
liquid as a result of the separation its parts.
When These collapse, pitting or other damage is
Caused on metal surface in contact.
Cavitation is NOT AIR in the PUMP!
  • There are two forms of cavitation
  • Suction Cavitation, which occurs at the eye of
    the impeller, (also referred to as
  • true cavitation.
  • Discharge Cavitation, which occurs at the tip
    of the impeller, (also referred to as
  • recirculation cavitation).

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6
What Damage Does Discharge Cavitation Cause?
  • Break Shafts
  • Shortens Bearing Life
  • Destroys Impellers and Volutes
  • Ruins Mechanical Seals

Total Dynamic Head Too HIGH
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7
What Damage Does Suction Cavitation Cause?
  • Shortens Bearing Life
  • (Increased radial thrust loads)
  • Destroys Impellers
  • Destroys Wear Plates
  • Ruins Mechanical Seals
  • (Vibration thrust loads)

Total Dynamic Suction Lift Too HIGH Discharge
Head Too LOW
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8
Chemical Attack
Abrasive Wear
Suction Cavitation
Discharge Cavitation
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9
Shaft Breakage Problems
  • Radial Fatigue Break
  • Total Dynamic Head Too High
  • Air (Hydraulic Imbalance)
  • Mechanical Imbalance
  • Torsional Break (Twisting Break)
  • Pump Lock-UP
  • Reverse Rotation (Open Check Valve)
  • Short Cycling

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