Business Industrial Network

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Business Industrial Network

• www.DowntimeCentral.com

True Downtime Cost
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Quick Help Results

• Our customers can see ROI of 1000
• BIN makes Manufactures, Vendors, and Support
  companies more profitable through TDC information.

PREVENT
PARTS
FIND
FIX
Hours Down
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True Downtime Cost (TDC)

• Corrugators 10,000 per hour
• 6 Hours saved in Unplanned downtime, 60K
• Air compressor 30,000 per hour
• 6 Hours saved in Unplanned downtime, 180K
• Cell Bottleneck 3,000 per hour
• 6 Hours saved in Unplanned downtime, 18K

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Overview (Definition)

• TDC True Downtime Cost

• A method of recording and analyzing all
  significant cost metrics associated with
  equipment downtime in a building or manufacturing
  facility.
• TDC provides a way to assign time and/or monetary
  value to previously considered non-tangible
  cost of downtime.
• Also TDC includes downtime factors commonly
  overlook to arrive at a more true value for the
  cost of downtime.

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Focus on the 80

• 80 of the failures come from 20 of the failure
  modes.
• TDC helps you focus on the greatest cost of
  downtime, as opposed to traditional broad
  categories such as Maintenance , Labor, etc.

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Why use TDC?

• Executive Management
• True (Better) information, allows you to make
  better decisions.
• Maintenance Management
• TDC gives you the tools to cost justify those
  much needed equipment upgrades and replacements.
• All Service and Product Suppliers
• Allows you to show customers the true value and
  savings of your product or service.
• Helps your customers cost justify purchasing from
  you.

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Youve seen the value in CMMS, now see that value
increase.

• CMMS, might pay for itself in 18-30 months
• Targeted cost/risk review of projects and
  maintenance requirements will typically achieve
  net payback in 3-6 months.

www.DowntimeCentral.com
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A Quick Look at TDC metrics
Overhead
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A greater return is why we see the popularity of

• TPM
• (Total Productive Maintenance)
• RCM
• (Reliability Centered Maintenance)

www.DowntimeCentral.com
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TDC shows at least 10 times the cost that
conventional methods show.
CMM X 10
TPM X 10

• This is why TDC amplifies the value of asset
  management programs by many times.

RCM X 10
OEE X 10
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TDC made easy by growing number of Computer
systems

• Are being recognized as necessary and valuable
  for
• asset information
• work management
• condition monitoring

www.DowntimeCentral.com
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The Old Mindsets
The relationships are poorly understood, the
mathematics are too nasty, and the available raw
data is usually inadequate. However, much has
changed through the TDC project.
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TDC to OEE

• OEE can appear improved by actions such as
  purchasing oversize equipment, providing
  redundant supporting systems and increasing the
  frequency of overhauls.
• Also complete understanding of OEE is required to
  make sound decisions.
• TDC enhances OEE accuracy, and places it in
  perspective.

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TDC represents the final bottlenecks to a fully
integrated and auditable approach to maintenance
strategy development / justification.
TDC

• Click the link to learn more about
• TDC Data Source
• TDC Cost Factors

www.BIN95.com