Title: Finally, a compressed air piping system so simple
1Finally, a compressed air piping system so
simpleits EZ!
2What is EZAir ?
- Low cost aluminium piping system
- Higher flow rates
- Safe, secure, and leak proof
- Reduced pressure loss
- Simple push to connect fittings
- Easy to install piping
- Easy to reconfigure system
3EZAir Markets
- For all compressed air systems downstream of the
air receiver - Small to medium body shops
- Light industrial manufacturing and assembly
- Dealers/resellers
4Selling advantages of EZAir
- Cost, Cost, Cost
- Ease of installation
- No skill needed
- Little tooling needed (only pipe cutter)
- Very light
- Very fast to install
5EZAir Fittings
- Manufactured from high quality acetal plastic or
brass - Small line of items that easily meet any
requirement - Only 22 items in total product line
- Simple for distributors to carry a full range of
low cost inventory
6EZAir Fittings
- 15mm and 22mm Range
- Straight Union
- Elbows
- Tees
- Water Trap Tee (22mm)
- Stem Elbow
- Straight Reducer
- Brass Stem Adaptors
- Pipe Clips Spacers
- Brass Wing Back (15mm)
7EZAir Fittings
- 28mm Range
- Straight Union
- Elbows
- Tees
- Water Trap Converter
- Brass Stem Adaptor
- Plugs
- Pipe Clips Spacers
822mm Water Trap Tee
- Applications
- High air quality
- Systems without dryers
- Will reduce condensate at point of use
- Should not be used in place of a dryer
928mm Water Trap Tee Converter
- Fits into standard
- 28mm Tee
- Same applications as 22mm Water Trap Tee
1028mm 22mm 15mm Reducers
- Provide a simple solution to interchange between
- 28mm piping and fittings to 22mm piping and
fittings - or 22mm piping and fittings to 15mm piping and
fittings
1115mm and 22mm Stem Elbows
- Enables tight 90-degree turns from the outlet of
any 15mm or 22mm fitting
12Brass Stem Adaptors
- Provide a male threaded connection converting to
push-fit fitting
13How do the fittings work?
- Simple push-to-connect system
- Collet gripper has stainless steel teeth that
bite into tubing - O ring provides permanent leak-proof seal
14Tubing
- EZAir line promotes use of non-anodized tubing
- Anodized tubing is too hard for stainless collet
to bite into tubing - Non anodized tubing makes installation simple and
requires very little instruction
15Non-Anodized Tubing
- Achieves better air quality delivery than black
steel or galvanized tubing - Equal quality to that of copper tubing
- Non-anodized tubing could oxidize if moisture is
allowed to lay in the piping - Will build up white powder to self protect
against corrosion
16EZAir Tubing
- 10 foot tubing lengths sold in pack quantities of
10 - Shorter lengths - less handling in warehouse
- Lower cost and easier transportation
- Less storage space needed, easier for
distributors to stock - Tubing can still be formed with pipe bender
17Assembly of Pipe Fittings
- It is essential that all installers and users of
the EZAir system have a copy of our installation
instructions. - It is vital that the procedures stated in the
instructions are followed for a safe and secure
working system.
18Tube Preparation
- Tubing must be cut square.
- Use a suitable pipe cutter to ensure that the
ends of the tubing are free from any burrs that
might damage the O ring
19Assembly of 15mm and 22mm fittings
- Make sure the tube ends are cut square
- Verify the piping and fittings are clean
- Simply push the pipe until it reaches a stopping
point in the fitting - Pull on the pipe to check that fitting is secure.
20Disconnecting 15mm and 22mm Tube Fittings
- Push in collet and pull on tubing
21Assembly of 28mm Fittings
- Prepare tubing
- Loosen screw cap 1/4 turn
- Insert tubing until it reaches internal stop
- Push tubing until it reaches internal stop and
turn screw cap until tight on tubing
22Disconnecting 28mm Tubing
- Turn screw cap counter-clockwise 1/4 turn
- Push in collet pull on pipe at the same time
23Piping Capacities
- 15mm 36scfm _at_ 103psig (7 bar)
- 15mm 38scfm _at_ 118psig (8 bar)
- 15mm 42scfm _at_ 147psig (10 bar)
- 22mm 75scfm _at_ 103psig (7 bar)
- 22mm 86scfm _at_ 118psig (8 bar)
- 22mm 111scfm _at_ 147psig (10 bar)
- 28mm 126scfm _at_ 103psig (7bar)
- 28mm 148scfm _at_118psig (8bar)
- 28mm 175scfm _at_ 147psig (10bar)
- 1 psi loss per 30 meters (100ft) for a straight
line - .5 psi loss per 30 meters (100ft) for a loop
system
24EZAir Testing
- Tested to ANSI B31.1
- 4 x burst - 600 psig test
- 1.5 times leak - 225psi test
- No leakage at any pressure - up to failure
- 150psig (10BAR) Maximum working pressure allowed
to comply with ANSI B31.1 testing standard
25EZAir Endurance Testing
- EZAir line tested in temperature chamber between
- -20C (-4F) to 60C (140F)
- Cycle tested every 5 seconds (0-175psig)
- Temperature range cycled every 2 hours
- Over 1,000,000 cycles completed so far
26Competition
- Steel pipe needs skill, tooling, heavy and time
consuming to install - Copper needs skill, costly and time consuming
to install - Plastic pipe hose not durable and very
dangerous
27Marketing Support
- 4 Page Sales Brochure
- Installation Instructions
-
28A Light Industrial Revolution
You now have the solution!