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Finally, a compressed air piping system so simple

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Finally, a compressed air piping system so simple it s EZ! What is EZAir ? Low cost aluminium piping system Higher flow rates Safe, secure, and leak proof Reduced ... – PowerPoint PPT presentation

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Title: Finally, a compressed air piping system so simple


1
Finally, a compressed air piping system so
simpleits EZ!
2
What is EZAir ?
  • Low cost aluminium piping system
  • Higher flow rates
  • Safe, secure, and leak proof
  • Reduced pressure loss
  • Simple push to connect fittings
  • Easy to install piping
  • Easy to reconfigure system

3
EZAir Markets
  • For all compressed air systems downstream of the
    air receiver
  • Small to medium body shops
  • Light industrial manufacturing and assembly
  • Dealers/resellers

4
Selling advantages of EZAir
  • Cost, Cost, Cost
  • Ease of installation
  • No skill needed
  • Little tooling needed (only pipe cutter)
  • Very light
  • Very fast to install

5
EZAir Fittings
  • Manufactured from high quality acetal plastic or
    brass
  • Small line of items that easily meet any
    requirement
  • Only 22 items in total product line
  • Simple for distributors to carry a full range of
    low cost inventory

6
EZAir Fittings
  • 15mm and 22mm Range
  • Straight Union
  • Elbows
  • Tees
  • Water Trap Tee (22mm)
  • Stem Elbow
  • Straight Reducer
  • Brass Stem Adaptors
  • Pipe Clips Spacers
  • Brass Wing Back (15mm)

7
EZAir Fittings
  • 28mm Range
  • Straight Union
  • Elbows
  • Tees
  • Water Trap Converter
  • Brass Stem Adaptor
  • Plugs
  • Pipe Clips Spacers

8
22mm Water Trap Tee
  • Applications
  • High air quality
  • Systems without dryers
  • Will reduce condensate at point of use
  • Should not be used in place of a dryer

9
28mm Water Trap Tee Converter
  • Fits into standard
  • 28mm Tee
  • Same applications as 22mm Water Trap Tee

10
28mm 22mm 15mm Reducers
  • Provide a simple solution to interchange between
  • 28mm piping and fittings to 22mm piping and
    fittings
  • or 22mm piping and fittings to 15mm piping and
    fittings

11
15mm and 22mm Stem Elbows
  • Enables tight 90-degree turns from the outlet of
    any 15mm or 22mm fitting

12
Brass Stem Adaptors
  • Provide a male threaded connection converting to
    push-fit fitting

13
How do the fittings work?
  • Simple push-to-connect system
  • Collet gripper has stainless steel teeth that
    bite into tubing
  • O ring provides permanent leak-proof seal

14
Tubing
  • EZAir line promotes use of non-anodized tubing
  • Anodized tubing is too hard for stainless collet
    to bite into tubing
  • Non anodized tubing makes installation simple and
    requires very little instruction

15
Non-Anodized Tubing
  • Achieves better air quality delivery than black
    steel or galvanized tubing
  • Equal quality to that of copper tubing
  • Non-anodized tubing could oxidize if moisture is
    allowed to lay in the piping
  • Will build up white powder to self protect
    against corrosion

16
EZAir Tubing
  • 10 foot tubing lengths sold in pack quantities of
    10
  • Shorter lengths - less handling in warehouse
  • Lower cost and easier transportation
  • Less storage space needed, easier for
    distributors to stock
  • Tubing can still be formed with pipe bender

17
Assembly of Pipe Fittings
  • It is essential that all installers and users of
    the EZAir system have a copy of our installation
    instructions.
  • It is vital that the procedures stated in the
    instructions are followed for a safe and secure
    working system.

18
Tube Preparation
  • Tubing must be cut square.
  • Use a suitable pipe cutter to ensure that the
    ends of the tubing are free from any burrs that
    might damage the O ring

19
Assembly of 15mm and 22mm fittings
  • Make sure the tube ends are cut square
  • Verify the piping and fittings are clean
  • Simply push the pipe until it reaches a stopping
    point in the fitting
  • Pull on the pipe to check that fitting is secure.
  • Assembly
  • Check

20
Disconnecting 15mm and 22mm Tube Fittings
  • Push in collet and pull on tubing

21
Assembly of 28mm Fittings
  • 28mm assembly
  • Prepare tubing
  • Loosen screw cap 1/4 turn
  • Insert tubing until it reaches internal stop
  • Push tubing until it reaches internal stop and
    turn screw cap until tight on tubing

22
Disconnecting 28mm Tubing
  • Disconnection
  • Turn screw cap counter-clockwise 1/4 turn
  • Push in collet pull on pipe at the same time

23
Piping Capacities
  • 15mm 36scfm _at_ 103psig (7 bar)
  • 15mm 38scfm _at_ 118psig (8 bar)
  • 15mm 42scfm _at_ 147psig (10 bar)
  • 22mm 75scfm _at_ 103psig (7 bar)
  • 22mm 86scfm _at_ 118psig (8 bar)
  • 22mm 111scfm _at_ 147psig (10 bar)
  • 28mm 126scfm _at_ 103psig (7bar)
  • 28mm 148scfm _at_118psig (8bar)
  • 28mm 175scfm _at_ 147psig (10bar)
  • 1 psi loss per 30 meters (100ft) for a straight
    line
  • .5 psi loss per 30 meters (100ft) for a loop
    system

24
EZAir Testing
  • Tested to ANSI B31.1
  • 4 x burst - 600 psig test
  • 1.5 times leak - 225psi test
  • No leakage at any pressure - up to failure
  • 150psig (10BAR) Maximum working pressure allowed
    to comply with ANSI B31.1 testing standard

25
EZAir Endurance Testing
  • EZAir line tested in temperature chamber between
  • -20C (-4F) to 60C (140F)
  • Cycle tested every 5 seconds (0-175psig)
  • Temperature range cycled every 2 hours
  • Over 1,000,000 cycles completed so far

26
Competition
  • Steel pipe needs skill, tooling, heavy and time
    consuming to install
  • Copper needs skill, costly and time consuming
    to install
  • Plastic pipe hose not durable and very
    dangerous

27
Marketing Support
  • 4 Page Sales Brochure
  • Installation Instructions

28
A Light Industrial Revolution
You now have the solution!
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