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Training Course

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Training Course Industrial Solutions Industrial Solutions Water and waste Food and beverage Chemical Fuel and Oil Pulp and paper Primaries Water and Waste Industrial ... – PowerPoint PPT presentation

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Title: Training Course


1
Training Course
Industrial Solutions
2
Industrial Solutions
Applications
  • Water and waste
  • Food and beverage
  • Chemical
  • Fuel and Oil
  • Pulp and paper
  • Primaries

3
Water and Waste
Industrial Solutions
4
Industrial Solutions
Water and Waste
  • Ultrasonic technology is considered
  • the traditional non contact method
  • of level measurement in the water
  • and wastewater industries
  • treatment.
  • The non contact measurement
  • requires low maintenance, hence
  • offering a long lasting and cost
  • effective solution.

5
Water and Waste
Industrial Solutions
  • The water plants usually provide a very
    convenient environment for ultrasonic level
    measurement.
  •  
  • Wastewater treatments present a more difficult
    measurement
  • environment, with vapors and gases, foam and
    steam that result in water condensation.
  • Ultrasonic level measurement technology is a
    common method of measuring flow through an open
    channel. The sensor measures the height or head
    of the liquid as it passes over an obstruction (a
    flume or weir) in the channel.

6
Water and Waste
Industrial Solutions
  • MonoScan
  • Suitable for simple applications.
  • Can measure level and flow in open channel
    (Models L/O).
  • suitable for outdoor applications IP65/NEMA 4.
  • Offers signal error indications for Near Zone,
    Lost Echo and Tank Empty that would be active
    when the current output reaches 22mA.

7
Open Channel
Industrial Solutions
  • MonoScan O for open channel/flow
  • Includes 17 types of Flume/Weirs, each of them is
    offered at several sizes.
  • The 4mA to 20mA values can be defined for Level,
    Distance or Flow measurements.
  • Measurement unit for flow can be either GPM (in
    American standard) or M3 (in European standard)

8
Water and Waste
Industrial Solutions
  • SmartScan 50
  • Designed to meet the most pressing challenges in
    the field including vapors and gases, foam and
    steam.
  • Offers 5 SPDT relays with preprogrammed
    assignments for reporting errors, totalization
    pulse, fail safe mode and sequencing for pump
    alternation.
  • Ability to toggle the display between level,
    distance, volume, flow and totalization values.

9
Open Channel
Industrial Solutions
  • SmartScan 50
  • SmartScan 50 O for open channel/flow can be
    calibrated to measure 17 types of flumes/weirs by
    menu selection.
  • Custom flume option via strapping table of up to
    24 points (minimum 8 points).
  • Optional feature in relay (5) for flow
    totalization pulse indication.
  • 50KHz sensor is suitable for submerged
    applications.

10
Water and Waste
Industrial Solutions
  • SmartScan 25
  • Can Measure ranges of up to 40 meters (131ft) in
    liquids.
  • Offers 5 SPDT relays
  • (independent on/off programming).
  • Provides continuous and accurate readings even
    under harsh conditions.

11
Industrial Solutions
Food and Beverage
12
Industrial Solutions
Food and Beverage
  • Non contact ultrasonic level
  • measurement gauges have been
  • used in the food industry for many
  • years. This industry presents a
  • variety of applications for level
  • measurement liquid, powder,
  • grain, solid and paste.

13
Food and Beverage
Industrial Solutions
  • The non contact ultrasonic level measurement
    gauge is the ideal solution, since the instrument
    has no moving parts which reduces maintenance and
    promote long-term performance, hygiene
    considerations and reliability.
  • The more challenging applications in the food and
    beverage industries
  • present high temperatures, dusty environment and
    uneven surfaces.

14
Food and Beverage
Industrial Solutions
  • MonoScan
  • Can measure level/Distance in both liquids and
    solids applications.
  • Measuring range up to 15 meters (49.2 ft) in
    liquids and 8.5 meters (27.8 ft) in solids.
  • Suitable for solid applications without dust.
  • Suitable for liquid applications without foam.

15
Food and Beverage
Industrial Solutions
  • SmartScan 50
  • Accurate measurement in
  • Vapors.
  • High temperature
  • Water condensation.
  • Advanced calculations volume and weight.
  • Measuring range up to 12 meters (39.4 ft) in
    liquids and 8.5 meters (28 ft) in solids.

16
Food and Beverage
Industrial Solutions
  • SmartScan 25
  • Accurate average result in solids applications.
  • Advanced calculations volume and weight.
  • Can Measure ranges of up to 40 meters (131ft) in
    liquids and 30 meters (98.4 ft)in solids.
  • Not applicable in highly dusty environment (may
    happen during the filling process).

17
Industrial Solutions
Chemical
18
Industrial Solutions
Chemical
  • The chemical industry demands
  • non contact level measurement
  • solution due to the aggressive
  • nature of the measured materials.
  • The chemical compatibility of the
  • sensor should be taken into
  • consideration due to aggressive
  • acids and highly corrosive materials
  • that occasionally found in this
  • industry.

19
Industrial Solutions
Chemical
  • Non contact ultrasonic technology
  • has been successfully applied on
  • some of the chemical storage
  • tanks, where the speed of sound in
  • the measured material is similar to
  • the speed of sound in the air
  • (i.e.,constant) and where the
  • temperature, pressure, vapors and
  • steams are less demanding, hence
  • having no effect on the speed of
  • sound.

20
Industrial Solutions
Chemical
  • SmartScan 25
  • Offers highly resistance sensor (ECTFE/Halar)
    with an option of PVDF housing.
  • Gas compensation feature to compensate for sound
    velocity changes in different types of gas.
  • Signal error indications for Near Zone, Lost Echo
    and Tank Empty would be active when the current
    output reaches 22mA or 3.7mA.
  • Suitable for hazardous installations.

21
Industrial Solutions
Chemical
  • SmartScan50
  • Offers Robust and compact sensor (Glass
    reinforced epoxy) with good resistance in toxic
    environment.
  • Can handle high temperature (up to 100 C/ 212 F)
  • Can cope with up to 5 bar pressure.

22
Industrial Solutions
Chemical
  • MonoScan
  • Provides efficient storage monitoring.
  • Ex version for installation in hazardous area.
  • Gas compensation feature to compensate for sound
    velocity changes in different types of gas.
  • Offers highly resistant sensor (ECTFE/Halar) with
    an option of PVDF housing.

23
Industrial Solutions
Fuel and Oil
24
Industrial Solutions
Fuel and Oil
  • Non contact ultrasonic technology
  • is commonly used in the fuel
  • and oil industry since it doesnt
  • become filled with materials.
  • The non contact measurement
  • requires low maintenance, hence
  • offering a long lasting and cost
  • effective solution.

25
Industrial Solutions
Fuel and Oil
  • Non contact ultrasonic technology
  • has been successfully applied on
  • both storage vessels and process
  • tanks.
  • The more challenging applications
  • in this industry present high
  • temperatures, high pressure and
  • high agitation which are not
  • suitable for ultrasonic technology.

26
Fuel and Oil
Fuel and Oil
  • SmartScan25
  • Suitable for installation in hazardous location.
  • Offers 3 operation mode Storage 1, Storage 2 and
    process to choose from in order to apply to the
    application needs.
  • Enables to set height or volume values to be
    used as 20 mA and 4 mA marks.

27
Fuel and Oil
Fuel and Oil
  • SmartScan50
  • Can handle high temperature (up to 100 C/ 212 F)
    and high humidity.
  • Additional menu function enables you to enter a
    coefficient value which can be used for different
    options, as
  • Measurement in kilograms
  • Alternative measurement unit
  • Default volume calculation (for cylindrical
    tanks).

28
Fuel and Oil
Fuel and Oil
  • MonoScan
  • Reliable and continuous level measurement.
  • Ex version for installation in hazardous area.
  • Scan Distance function will
  • map your tank from the various obstacles such
    as ladder and pipes, and will memorize the
    interfering signals.

29
Industrial Solutions
Pulp and paper
30
Industrial Solutions
Pulp and paper
  • Non contact ultrasonic level
  • measurement gauges have
  • been used in the Pulp and paper
  • industry for many years.
  • This industry presents a variety of
  • applications to level measurement
  • solid, chips, mixture and paste.

31
Industrial Solutions
Pulp and paper
  • SmartScan50 D
  • SmartScan 50 D is an innovative solution for
    measuring paper-rolls diameter of moving rolls
    aligned in different directions.
  • The device can execute up to 30 measurements per
    second.
  • Specs Accuracy of 0.1, resolution of 1mm,
    range of 3 meters (9.8 ft).

32
Industrial Solutions
Pulp and paper
  • SmartScan50
  • Suitable for use in high humidity (up to 100)
    without being effected by water condensation.
  • Measuring range of up to 12 meters (39.4ft) in
    liquids, with accuracy better than 0.2.
  • Designed to meet IP67/NEMA 6 rating, and thereby
    cope with very wet environments.

33
Industrial Solutions
Primaries
34
Industrial Solutions
Primaries
  • Ultrasonic technology has been
  • used extensively in the primaries
  • industry, on applications such as
  • sand, gravel, quarries, cement,
  • ready-mixed, lime, coal, animal
  • feed, aggregates and plastic
  • pellets.

35
Industrial Solutions
Primaries
  • These industries present some
  • challenging level measurement
  • applications for ultrasonic high
  • temperatures, dusty environment
  • and uneven surfaces.
  • During a process, the products
  • generate noise, dust and air
  • movement, which can result in loss
  • of the signal.

36
Industrial Solutions
Primaries
  • SmartScan 25
  • can successfully cope with these demanding
    applications, due to low loss of energy, can
    reach long distances and has high sensitivity to
    echoes.
  • Cones high program allows entering a value of
    up to half of tanks height which may be
    required when the conic area is causing false
    echoes and consequently faulty measurements.

37
Industrial Solutions
Primaries
  • SmartScan 50
  • To measure the level of small particles and for
    very noisy environment.
  • Measurement results obtained in level, distance,
    volume and Kg.
  • Scan Distance function will
  • map your tank from the various obstacles such
    as ladder and pipes, and will memorize the
    interfering signals.

38
Industrial Solutions
Primaries
  • MonoScan
  • Suitable for measuring range of up to 8.5 meters
    (28 ft) in solids that are dust free.
  • Working area function allows you to add distance
    range that exceeds the tank's height, thus
    enabling accurate readings of complicated tank
    shapes with conic ending.
  • 4-20mA current output for remote monitoring.
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