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Thomas Malmborg

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Title: Thomas Malmborg


1
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Light range 50-90
  • Thomas Malmborg

3
Agenda
  • Business definition
  • Models
  • Visibility
  • Cabins
  • Chassis
  • Drive trains
  • Lifting equipment
  • Electronic system
  • Options and applications

4
Business Definition / Light Flt 5-9t
  • Light diesel trucks
  • 5-9t 5-9t
  • Market segments
  • Wood
  • Pulp and Paper,
  • Steel
  • Ports Terminals
  • Rental
  • Wind
  • Value proposition to customer
  • Offer and manage products and services with
  • high quality, based on strong application
    knowledge in selected segments.


Light electric trucks
5
General Overview of Light range
  • Light range 2008 (LIDLIE)
  • Order intake 2008 362units
  • Deliveries 2008 410 units
  • Developed mid 80s
  • Today's model launched LID - 2004 (Face lift) and
    LIE - 2008
  • Main segments are Wood, Paper, Steel,
    Stevedoring, Rental, Car
  • Main competition LID Linde, Hyster, Dantruck and
    LIE Carer, Mora, OM
  • Biggest and focus market is Europe

6
Light lift truck range 5-9 tonnes
Hydrostatic Electronic controlled DCE60-90
Hydrostatic Mechanical controlled DCE50-90HM
Electric ECF50-90 ECF60-70C
Gearbox DCE60-90 GCE60-90
7
Light lift truck range 5-9 tonnes
Model Wheel-base Width 1550 s Width 1600 s Width 1800 s Width 2000 d Width 2200 d
50-6 2100 standard option
55-6 2100 standard option
60-6 2450 option option standard option
70-6 2450 option option standard option
75-6 2600 option option standard option
80-6 2600 option option standard option
90-6L 2800 standard option
80-9 2800 standard option
Model Wheelbase Width 1525 s Width 2000 d
DCE80-6LB 3050 standard
ECF60-6C 1900 Standard (cushion)
ECF70-6C 1900 Standard (cushion)
8
Visibility a big focus area
Cabin design
The exhaust pipe is placed out of view
Mast and carriage design
Sloping engine hood
Sloping counter weights
Chains, hoses and cylinders placed out of view
9
Kalmar cabins
10
Spirit Delta Space, stepless turnable 0-180
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Chassis
12
Drive axle/Brakes
  • Service brake
  • Wet disc brakes
  • Can cope with heavy loads over an extended
    period of time
  • Parking brake
  • Dry disc brake on the ingoing shaft of the
    drive axle
  • Integrated on Hydrostatics

Kessler D41
13
Drive trains
Gearbox 6-9 tonnes
Hydrostatic (mechanical)
5-5,5 tonnes
Hydrostatic (electronical) 6-9 tonnes
6-9 tonnes
14
Engines
15
Transmissions
Dana 20000 -GM V8 5,7l
ZF 2 WG 94 -Perkins 1104D -Perkins 1106D
16
Cooling system
Two or three -part cooler
Top level Air cooler Middle level
Water cooler Bottom
level Transmission cooler
17
Lifting equipment
Triplex full free lift If height restrictions and
high lift heights needed
Duplex full free lift If height restrictions
Duplex std If no height restrictions
18
Carriages
Fixed carriage No need to move forks or
attachments
Side-shift carriages Common when attachments
Fork positioning and side-shift carriage For most
applications Most common
19
Forks and coilrams
20
Information display
  • Graphic display
  • Information and alarm
  • Settings
  • Diagnostics

21
Control System
22
Control system
Engine
Gearbox
Terminal
General
Hydraulic

Lever/mini steering
23
Typical wood, paper and pulp specification
24
Typical wood, paper and pulp specification
  • Lever steering
  • Mini steering
  • Fwd/bwd switch on lift lever

25
Typical wood, paper and pulp specification
  • Anti slip on front fenders

26
Typical wood, paper and pulp specification
  • Wood stick holder
  • Anti slip footsteps

27
Typical wood, paper and pulp specification
  • Precleaner before engine air filter
  • Fork levelling
  • Extended fork back rest

28
Typical wood, paper and pulp specification
  • Turnable seat for easy in/out on right side
  • Footstep in cab front

29
Typical concrete, brick and stone specification
30
Typical concrete, brick and stone specification
  • Mudgards front and rear

31
Typical steel specification
32
Typical steel specification
  • Mud flaps in iron
  • Heat protected hoses in lifting equipment

33
Typical steel specification
  • Extra front window
  • Lexan and grid protection working lights

34
Typical steel specification
  • Fork rollers moved out
  • Extra fork roller at bottom
  • Piston rod protection

35
Special Applications
36
Attachments for special needs
Multi pallet attachment
37
Attachments for special needs
Paper bale clamp
38
Attachments for special needs
Paper roll clamp
39
Attachments for special needs
Attachment for handling pipes
40
Attachments for special needs
Hammer attachment to knock loose coagulated
aluminium

41
Attachments for special needs
Lifting device for towing lorries in
production. Machines equipped with compressed air
for releasing brakes
42
Attachments for special needs
Heat protected machine with attachment for
handling melted metal
43
Attachments for special needs
Handling wire rolls with coil ram
44
Models for special needs
DCE80-6LB for handling inside containers
45
Models for special needs
ECF60-70C
46
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