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UL Listed

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Fuel Cleaning and ... they deteriorate You will learn practical and proven programs for good fuel quality management practices FACTS FUELS CONTAMINATE ON THEIR OWN ... – PowerPoint PPT presentation

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Title: UL Listed


1
  • UL Listed
  • Fuel Cleaning and Maintenance Systems
  • Manufactured by
  • CLINTON POWER

2
FUEL MANAGEMENT SYSTEMS
  • BY
  • CLINTON NEVADA
  • 19 W. Brooks Ave.
  • North Las Vegas, NV 89030
  • (702) 632-1366 Voice
  • (702) 642-5276 Fax
  • (866) 711-5900 Toll Free
  • www.clintonnevada.com
  • CLEAN FUEL MEANS RELIABLE EQUIPMENT

3
WHY CLEAN FUEL?
  • ACCORDING TO THE AMERICAN INSTITUTE OF DIESEL
    AND GAS TURBINE ENGINEERS
  • 50 of all Diesel Engine Generator Systems Will
    Fail Within The Lifetime Of The Plant
  • 4 to 8 Of All Installations Will Fail Annually
  • Even In The Nuclear Industry,
  • A 2 Annual Failure Rate Is Considered The
    Standard

4
FUEL CLEANING AND MONITORING SYSTEM
5
INTRODUCTION
  • You will learn the importance of having clean,
    safe, stable fuel for todays high tech power
    equipment
  • You will learn how unstable fuels actually are,
    and how quickly they deteriorate
  • You will learn practical and proven programs for
    good fuel quality management practices

6
FACTS
  • FUELS CONTAMINATE ON THEIR OWN
  • CLIMATE AND WEATHER ADVERSELY EFFECT ALL FUELS
  • ALL ENGINE MANUFACTURERS ADHERE TO ASTM D975 AS A
    FUEL QUALITY STANDARD
  • EQUIPMENT WARRANTIES REQUIRE COMPLIANCE WITH ASTM
    D975

7
OVERVIEW
  • IDENTIFY THE PROBLEMS
  • PROVIDE SOLUTIONS FOR THOSE PROBLEMS
  • COST JUSTIFY THE EXPENSES

8
THE NUMBER ONE OPERATING EXPENSE AFTER
INSTALLATION OF A STANDBY POWER SYSTEM IS FUEL
9
IDENTIFICATION
  • THE FIRST STEP IS TO REALIZE THAT FUEL
    DETERIORATES AND CONTAMINATES NATURALLY
  • CLIMATE, WEATHER CHANGES, GEOGRAPHIC LOCATION,
    AND TIME ADVERSLY EFFECT THE STABILITY,
    EFFICIENCY, PERFORMANCE, AND QUALITY OF ALL FUELS

10
CAN YOU TELL WHICH SAMPLE IS BAD?
11
  • YOU CANT ALWAYS TELL VISUALLY WHETHER OR NOT
    FUEL IS HEALTHY AND CAN MEET ASTM D-975 STANDARDS
  • ONLY SEVERLY CONTAMINATED FUEL IS VISUALLY
    EVIDENT
  • YOU CAN HAVE A LABORATORY ANALYZE THE FUEL FOR
    ASTM D975 STANDARDS

12
THE PROBLEMS
  • THE NATURAL PROCESSOFORGANIC AND INORGANIC
  • CONTAMINATION

13
  • THIS IS A SEVERLY CONTAMINATED FUEL SAMPLE
    CONTAINING THE FOLLOWING

14
ORGANIC CONTAMINATION
  • FUNGI GROWTH
  • BACTERIA COLONIZATION
  • CLOUDING AND GELLING
  • GUMS AND RESINS
  • OXIDATION
  • CORROSION

15
INORGANIC CONTAMINATION
  • WATER
  • CONDENSATION
  • RUST
  • SILICATES
  • ANYTHING THAT IS SOLID, WHICH CANT BE BROKEN
    DOWN WITH A CHEMICAL, IS CONSIDERED TO BE AN
    INORGANIC SUBSTANCE

16
OTHER AREAS OF CONCERN
  • UNRELIABLE QUALITY OF FUEL DUE TO REDUCED
    REFINERY QUALITY CONTROL
  • FOULED INJECTORS LEAK CAUSING MORE EXHAUST
    EMISSIONS (EPA STANDARDS?)
  • HIGH YEARLY MAINTENANCE COSTS
  • PERIODIC FUEL TANK CLEANING
  • RAPID ABRASIVE WEAR
  • PRODUCT REPLACEMENT AND REPAIRS

17
RESULTS OF ORGANIC INORGANIC CONTAMINATION
  • CLOGS FILTERS
  • STARVES EQUIPMENT
  • NON-COMBUSTIBLE FUEL
  • NON-PUMPABLE FUEL
  • EXCESSIVE EXHAUST
  • RAPID ABRASIVE WEAR
  • DETERIORATION

18
EQUIPMENT MANUFACTURERS
  • ALL ENGINE MANUFACTURERS DESIGN THEIR EQUIPMENT
    AROUND ASTM D975 FUEL QUALITY STANDARDS FOR
    PERFORMANCE, EFFICIENCY, AND ECONOMY
  • WARRANTIES REQUIRE IT!

19
NFPA 110
  • A NEW STANDARD FOR EMERGENCY AND STANDBY POWER
    SYSTEMS
  • DEFINING
  • INTELLIGENT STORED DIESEL FUEL MANAGEMENT

20
BASICS OF NFPA 110
  • A STANDARD THAT STATES WITH DETAIL THAT
  • FUEL SYSTEM DESIGN SHALL PROVIDE FOR A CLEAN
    SUPPLY OF FUEL TO THE PRIME MOVER
  • FUEL MAINTENANCE FILTRATION AND TESTING SHOULD
    BEGIN THE DAY OF INSTALLATION

21
NFPA 110 RATING SYSTEM FOR FUEL
  • A-2
  • A-3
  • A-4
  • A-5
  • A-6
  • A-7
  • REFINERY FRESH FUEL
  • GOOD
  • WATCH CLOSELY AGING HAS BEGUN
  • ADVANCED AGING AND DETERIORATION
  • BADLY AGED NOT RECOMMENDED
  • SEVERE AGING DO NOT USE

22
RELATED COMPONENTS EFFECTED BY FUEL QUALITY
  • FUEL TANK
  • FUEL TRANSFER SYSTEM
  • INJECTION PUMP
  • INJECTORS
  • CYLINDER WALLS
  • INTAKE AND EXHAUST VALVES
  • LUBRICATION SYSTEMS
  • COOLING SYSTEMS

23
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24
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25
WE HAVE DEFINED THE PROBLEMS
  • EXPLODES INJECTORS
  • RAPID ABRASION
  • UNRECOVERABLE PERSONNEL HOURS
  • LIABILITY TIME BOMB
  • DOWNTIME
  • EQUIPMENT REPLACEMENT

26
  • CAN PROVIDE A PROGRAM
  • TO
  • COMBAT
  • THE
  • CONTAMINATION

27
CONTROL
  • CONTROL IS ACCOMPLISHED BY REMOVAL OF
    CONTAMINATION WATER FROM INSTALLING AN
    ULTRAPURE SYSTEM
  • ALL UNITS INLUDE OUR OWN MAGNETIC CONDITIONING
    FOR CLEANER AND MORE EFFICIENT BURNING FUEL
  • ADDITIONAL OPTIONS SUCH AS PRE-DAY TANK WATER
    SEPARATORS, TANK BREATHERS, AND SPILL RESPONSE
    KITS HELP SOLVE THE PROBLEMS AND MEET EPA
    REQUIREMENTS

28
  • PREVENTS CONTAMINATION
  • A TOTAL REMEDIATION PROCESS
  • PROVIDES CLEAN, SAFE, RELIABLE
  • FUEL

29
PRODUCTS REQUIRED TO MAINTAIN A FUEL QUALITY
MAINTENANCE SYSTEM
  • ULTRAPURE FUEL CLEANING, MAINTENANCE MONITORING
    SYSTEM
  • MAGNETIC FUEL CONDITIONER
  • DAY TANK PRE-CLEANER/SEPARATOR
  • TANK BREATHER
  • SPILL CONTAINMENT KIT TO MEET EPA REQUIREMENTS
  • (EPA REGULATION 40 CFR 112)

30
FUEL CLEANING, MAINTENANCE MONITORING SYSTEM
  • BULK WATER SEPARATOR/STRAINER
  • ENTRAINED WATER REMOVAL
  • 10 MICRON FILTRATION
  • EMULSIFICATION REMOVAL
  • 2 MICRON FINE FINISH FILTRATION
  • FULLY AUTOMATED PLC TECHNOLOGY
  • COLOR TOUCH SCREEN GRAPHICS
  • COMMUNICATION WITH BUILDING MANAGEMENT SYSTEMS
  • FIELD DIAGNOSABLE
  • ULTRAPURE IS UL LISTED

31
MODEL 1A1
32
FEATURES OF MODEL 1A1
  • CAPABLE OF TREATING UP TO 30,000 GALLONS
  • PORTABLE
  • HEAVY DUTY DESIGN
  • LOW MAINTENANCE
  • ROI MEASURED IN MONTHS, NOT YEARS

33
MODEL MX5
34
FEATURES OF MODEL MX5
  • MARINE GRADE BULKHEAD DESIGN
  • ALL STAINLESS STEEL COMPONENTS AND BRASS PLUMBING
    FITTINGS
  • ON-OFF SWITCH
  • ENGINE ROOM MOUNTABLE OR DOCKSIDE MOUNTABLE

35
USES OF MODEL MX5
  • YACHTS
  • FISHING BOATS
  • WORK BOATS
  • TUG BOATS
  • BARGES
  • MARINAS

36
MODELS 5A THROUGH 40A
37
FEATURES OF MODELS 5A 40A
  • UP TO FOUR 80,000 GALLON TANKS CAPACITY
  • COLOR TOUCH SCREEN CONTROLLER
  • 2 MICRON FILTRATION
  • REMOVES 99.9995 OF WATER IN FUEL
  • MULTIPLE SPILL DETECTORS EMBEDDED THROUGHOUT
  • ELECTRONICS ISOLATED IN SEPARATE DRAWER
  • 2-4 TANK MANIFOLD SYSTEMS MATCH MAIN HOUSING
  • MANIFOLDS PRE- PLUMBED AND ALL VALVES INSTALLED
    AT FACTORY, SHIPPED COMPLETE READY TO INSTALL
  • VARIETY OF INSTALLATION OPTIONS
  • EASE OF INSTALLATION

38
FEATURES OF MODELS 5A - 40A (CONTINUED)
  • ELEGANT JOB SITE
  • VISUAL DATA INSPECTION
  • CLOSED LOOP
  • FULLY AUTOMATED OPERATION
  • CENTRALIZED MONITORING CAPABILITY
  • HIGH RELIABILITY
  • LOW MAINTENANCE
  • COST EFFECTIVE
  • ROI MEASURED IN MONTHS, NOT YEARS
  • HOW DO YOU MEASURE CRITICAL SYSTEM FAILURES,
    ANYWAY?????

39
What Makes Different?
  • Double Wall Construction, Inner Box Constructed
    Of Impervious PVC
  • Magnetic Conditioner Included As Standard
  • Electronics Enclosed In A Separate Compartment,
    Top Loaded For Ease Of Maintenance
  • Compatible With ModBus Other Building
    Management Systems
  • May Be Monitored Remotely Or Locally
  • Field Diagnosable From Our Engineering Department
    Via Internet
  • Full Color Touch Screen Micro Processor
    Controlled
  • Multi-Tank Manifolds In Matching Enclosures To
    Main Units
  • Meets ASTM D-975 Section Regarding Removal Of
    Water by 99.9995
  • Supply And Return Woven Stainless Steel Flex
    Connectors
  • Multiple 2 Stage Spill Detectors Indicate Any
    Fluid Present
  • UltraPure is UL Listed!

40
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41
THANK YOU!
  • 19 W. Brooks Ave.
  • North Las Vegas, NV 89030
  • (702) 632-1366 Voice
  • (866) 711-5900 Toll Free
  • (702) 642-5276 Fax
  • www.clintonnevada.com
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