Title: System Overview
1System Overview
- Model HDI3010 HRMV-WIS Technology
- Bruce T. Dobbie
2Mission Statement
- R.K.B. OPTO-ELECTRONICS, INC. is a designer and
manufacturer of high speed machine vision, web
inspection, process control and quality assurance
and related technologies. We are the most
diverse supplier and are committed to the
industry and our customers that depend on us to
ensure that quality is maintained at the highest
possible level. We are dedicated to increasing
customer satisfaction, continuously improving our
products and services, and providing
opportunities for our employees to achieve their
maximum potential.
3Product HDI3010 HRMV-WIS
FOR MORE INFO...
- http//www.rkbopto.com/rkbproducts/3010.html or
http//www.webinspection.us/rkb_products/literatur
e/m3010.html
4Technology
5Overview of HDI3010 HRMV-WIS
The OPTOMIZER HDI HRMV-WIS is a CCD linear array
machine vision imaging technology that provides
high speed inspection of subtle autonomous
defects commonly found in various web based
material manufacturing. Our machine vision
technology will detect, classify and analyze many
types of defects that can adversely affect
product quality and damage fragile components in
various supercalenders, coating, printing,
embossing, laminating and similar conversion
processes. This machine vision technology will
save your company tens of thousands of dollars
per annum due to loses, complaints,
re-manufacturing, machine downtime and other
production aspects if unchecked.
6Overview of HDI3010 HRMV-WIS
- The 3010 detects most common faults like holes,
dirt, scale, fisheyes, gels, bubbles, hard
wrinkles, oil, bugs as well as very subtle
defects in specialized coating applications. - The 3010 will provide operational and managerial
staff reliable and complete production
information on each and every grade or roll of
product produced. - The 3010 provides historical information on
production up to and beyond one full year. - The 3010 will inform production staff of
problematic areas in their production process
such as a bad wire, felt, dryer roll, etc that
can cause re-occurring faults. - The 3010 will save thousands of dollars per annum
in customer claims, lost production, machine down
time and quality assurance complaints.
7Overview of HDI3010 HRMV-WIS
- 512 or 1024 pixel format CCD Chipset
- VHO, HS, Standard Lighting.
- State-of-the-art Electronic Processing.
- Ethernet communication Modem interface support.
- Latest CPU technology with Flat Panel
Touchscreen. - Detection of defects as small as 5 microns
- High Speed capabilities
- Repeating Defect Analysis
- Historical Data collection based on Access for
ease of operation - Adjustable setup parameters for defect size,
position, type, etc.
8HDI3010 Features
- Integrated and non-integrated control system
- Environmentally sound inspection station
- Reflective Lighting technique
- Transmissive Lighting technique
- Pneumatic Lift system for rethreading
- Solid Aluminum construction
9HDI3010 Features
- Environmentally Sound Inspection Station
10HDI3010 Features
- Military type connections ensure solid electrical
specifications are maintained and environmental
protection is achieved
11HDI3010 Features
- State of the art Digital Processing
12HDI3010 Features
- Latest in CCD Line-Scanning Sensor Technology
13HDI3010 Features
- Industry Standard Lenses (I.e., 25mm, 50 mm, etc.)
14HDI3010 Features
- Environmentally Sound Lamp Housings
15HDI3010 Features
- Transmissive and Reflective Lighting Techniques
16HDI3010 Features
- Up to 3/4 Full Length Tempered Safety Glass Lamp
Covers
17HDI3010 Features
- Custom to Standard Proprietary Lighting w/spring
loaded socket
18HDI3010 Features
- Electronic Controlled Lamp Intensity System
19HDI3010 Features
- Lamp Power and Low Voltage Supply Enclosure
20HDI3010 Features
- Environmentally Sound Electronic Processing
Station
21HDI3010 Features
- Dual Channel Oscilloscope (troubleshooting /
engineering)
22HDI3010 Features
- Electronic Digital Signal Processing
23HDI3010 Features
- Multiple Relay Interface Capability
24HDI3010 Features
- Electronic Signal Processing WorkStation
25HDI3010 Features
- Automatic Power Up Sequencing System
26HDI3010 Features
- Audible/Visual Alarm Unit
27HDI3010 Features
- Positive Air Purging System and Closed Loop AC
28HDI3010 Features
29HDI3010 Features
- State of the Art CPU Touch Systems Stand Alone
and Optional Remote Stations
30HDI3010 Features
- QAMS (Quality Assurance Management System)
31HDI3010 HRMV-WIS Applications
- Newsprint
- Uncoated (printing) paper
- Coated paper
- Coated board
- Linerboard
- Magnetic Media
- Film
- Foil
- Metals
32HDI3010 HRMV-WIS Benefits
- High Speed Subtle Spot Type Detection
- High Speed Hole Detection
- Edge Crack Detection
- Hard Wrinkle Detection
- Oil Spot Detection
- Coating Variance Verification
- Repeating Defect Analysis
- Inspection System Diagnostics
- Reliable Detection
- Consistent Detection
- Accurate Detection
- Reduced Machine Down Time
- PM Analytical Performance Verification
- Increase in PM Profit Margin
33HDI3010 HRMV-WIS Benefits
- Meets quality initiative and ISO requirements.
- Detection 24/7 without the need for operational
intervention. - Eliminate the need for manual inspections.
34Defect Detection Results
- Light Spots (Linerboard App)
35Defect Detection Results
36Defect Detection Results
37Defect Detection Results
38Defect Detection Results
39Defect Detection Results
40Defect Detection Results
41Defect Detection Results
42Defect Detection Results
43Defect Detection Results
44Typical Installation
45Typical Installation
46Typical Installation
47Installations at Major Manufacturers
48References
- For reliability large, medium and small
companies turn to RKB for their Quality Assurance
and Control needs.
49Related Websites
- http//www.rkbopto.com
- Syracuse, New York, United States
- http//rkb.chinapaper.net
- Suzhou, Jiangsu, China
- http//www. fioproin.it
- Milan, Italy
- http//www.swallowmachinery.com/
- Meltham, Holmfirth, United Kingdom
- http//www.quality2process.com
- Delden, Netherlands
- http//www.splicedetector.net /
www.hole-detection.com / www.webinspection.us /
www.splicedetector.com - Syracuse, New York, United States