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System Overview

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System Overview Model HDI3010 HRMV-WIS Technology Bruce T. Dobbie – PowerPoint PPT presentation

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Title: System Overview


1
System Overview
  • Model HDI3010 HRMV-WIS Technology
  • Bruce T. Dobbie

2
Mission Statement
  • R.K.B. OPTO-ELECTRONICS, INC. is a designer and
    manufacturer of high speed machine vision, web
    inspection, process control and quality assurance
    and related technologies. We are the most
    diverse supplier and are committed to the
    industry and our customers that depend on us to
    ensure that quality is maintained at the highest
    possible level. We are dedicated to increasing
    customer satisfaction, continuously improving our
    products and services, and providing
    opportunities for our employees to achieve their
    maximum potential.

3
Product HDI3010 HRMV-WIS
FOR MORE INFO...
  • http//www.rkbopto.com/rkbproducts/3010.html or
    http//www.webinspection.us/rkb_products/literatur
    e/m3010.html

4
Technology
5
Overview of HDI3010 HRMV-WIS
The OPTOMIZER HDI HRMV-WIS is a CCD linear array
machine vision imaging technology that provides
high speed inspection of subtle autonomous
defects commonly found in various web based
material manufacturing.  Our machine vision
technology will detect, classify and analyze many
types of defects that can adversely affect
product quality and damage fragile components in
various supercalenders, coating, printing,
embossing, laminating and similar conversion
processes.  This machine vision technology will
save your company tens of thousands of dollars
per annum due to loses, complaints,
re-manufacturing, machine downtime and other
production aspects if unchecked.
6
Overview of HDI3010 HRMV-WIS
  • The 3010 detects most common faults like holes,
    dirt, scale, fisheyes, gels, bubbles, hard
    wrinkles, oil, bugs as well as very subtle
    defects in specialized coating applications.
  • The 3010 will provide operational and managerial
    staff reliable and complete production
    information on each and every grade or roll of
    product produced.
  • The 3010 provides historical information on
    production up to and beyond one full year.
  • The 3010 will inform production staff of
    problematic areas in their production process
    such as a bad wire, felt, dryer roll, etc that
    can cause re-occurring faults.
  • The 3010 will save thousands of dollars per annum
    in customer claims, lost production, machine down
    time and quality assurance complaints.

7
Overview of HDI3010 HRMV-WIS
  • 512 or 1024 pixel format CCD Chipset
  • VHO, HS, Standard Lighting.
  • State-of-the-art Electronic Processing.
  • Ethernet communication Modem interface support.
  • Latest CPU technology with Flat Panel
    Touchscreen.
  • Detection of defects as small as 5 microns
  • High Speed capabilities
  • Repeating Defect Analysis
  • Historical Data collection based on Access for
    ease of operation
  • Adjustable setup parameters for defect size,
    position, type, etc.

8
HDI3010 Features
  • Integrated and non-integrated control system
  • Environmentally sound inspection station
  • Reflective Lighting technique
  • Transmissive Lighting technique
  • Pneumatic Lift system for rethreading
  • Solid Aluminum construction

9
HDI3010 Features
  • Environmentally Sound Inspection Station

10
HDI3010 Features
  • Military type connections ensure solid electrical
    specifications are maintained and environmental
    protection is achieved

11
HDI3010 Features
  • State of the art Digital Processing

12
HDI3010 Features
  • Latest in CCD Line-Scanning Sensor Technology

13
HDI3010 Features
  • Industry Standard Lenses (I.e., 25mm, 50 mm, etc.)

14
HDI3010 Features
  • Environmentally Sound Lamp Housings

15
HDI3010 Features
  • Transmissive and Reflective Lighting Techniques

16
HDI3010 Features
  • Up to 3/4 Full Length Tempered Safety Glass Lamp
    Covers

17
HDI3010 Features
  • Custom to Standard Proprietary Lighting w/spring
    loaded socket

18
HDI3010 Features
  • Electronic Controlled Lamp Intensity System

19
HDI3010 Features
  • Lamp Power and Low Voltage Supply Enclosure

20
HDI3010 Features
  • Environmentally Sound Electronic Processing
    Station

21
HDI3010 Features
  • Dual Channel Oscilloscope (troubleshooting /
    engineering)

22
HDI3010 Features
  • Electronic Digital Signal Processing

23
HDI3010 Features
  • Multiple Relay Interface Capability

24
HDI3010 Features
  • Electronic Signal Processing WorkStation

25
HDI3010 Features
  • Automatic Power Up Sequencing System

26
HDI3010 Features
  • Audible/Visual Alarm Unit

27
HDI3010 Features
  • Positive Air Purging System and Closed Loop AC

28
HDI3010 Features
  • Pneumatic Lift Mechanism

29
HDI3010 Features
  • State of the Art CPU Touch Systems Stand Alone
    and Optional Remote Stations

30
HDI3010 Features
  • QAMS (Quality Assurance Management System)

31
HDI3010 HRMV-WIS Applications
  • Newsprint
  • Uncoated (printing) paper
  • Coated paper
  • Coated board
  • Linerboard
  • Magnetic Media
  • Film
  • Foil
  • Metals

32
HDI3010 HRMV-WIS Benefits
  • High Speed Subtle Spot Type Detection
  • High Speed Hole Detection
  • Edge Crack Detection
  • Hard Wrinkle Detection
  • Oil Spot Detection
  • Coating Variance Verification
  • Repeating Defect Analysis
  • Inspection System Diagnostics
  • Reliable Detection
  • Consistent Detection
  • Accurate Detection
  • Reduced Machine Down Time
  • PM Analytical Performance Verification
  • Increase in PM Profit Margin

33
HDI3010 HRMV-WIS Benefits
  • Meets quality initiative and ISO requirements.
  • Detection 24/7 without the need for operational
    intervention.
  • Eliminate the need for manual inspections.

34
Defect Detection Results
  • Light Spots (Linerboard App)

35
Defect Detection Results
  • Scale (Linerboard App)

36
Defect Detection Results
  • Dirt (Newsprint App)

37
Defect Detection Results
  • Oil (Coated Paper App)

38
Defect Detection Results
  • Coating Skips

39
Defect Detection Results
  • Coating Voids

40
Defect Detection Results
  • Fiber Clump

41
Defect Detection Results
  • Holes

42
Defect Detection Results
  • Picking

43
Defect Detection Results
  • Bad Edges

44
Typical Installation
45
Typical Installation
46
Typical Installation
47
Installations at Major Manufacturers
48
References
  • For reliability large, medium and small
    companies turn to RKB for their Quality Assurance
    and Control needs.

49
Related Websites
  • http//www.rkbopto.com
  • Syracuse, New York, United States
  • http//rkb.chinapaper.net
  • Suzhou, Jiangsu, China
  • http//www. fioproin.it
  • Milan, Italy
  • http//www.swallowmachinery.com/
  • Meltham, Holmfirth, United Kingdom
  • http//www.quality2process.com
  • Delden, Netherlands
  • http//www.splicedetector.net /
    www.hole-detection.com / www.webinspection.us /
    www.splicedetector.com
  • Syracuse, New York, United States
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