System Overview

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System Overview

• Model HD3040 MV-WIS Technology
• Bruce T. Dobbie

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Mission Statement

• R.K.B. OPTO-ELECTRONICS, INC. is a designer and
  manufacturer of high speed machine vision, web
  inspection, process control and quality assurance
  and related technologies. We are the most
  diverse supplier and are committed to the
  industry and our customers that depend on us to
  ensure that quality is maintained at the highest
  possible level. We are dedicated to increasing
  customer satisfaction, continuously improving our
  products and services, and providing
  opportunities for our employees to achieve their
  maximum potential.

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Product HD3040 MV-WIS 
FOR MORE INFO...

• http//www.rkbopto.com/rkbproducts/3010.html or
  http//www.webinspection.us/rkb_products/literatur
  e/m3010.html

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Technology
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Overview of HD3040 MV-WIS
The OPTOMIZER HD3040 MV-WIS technology makes it
possible to add economical, high-speed, machine
vision imaging capabilities to existing web
manufacturing operations. This technology detects
and categorizes common types of defects that can
adversely affect product quality and damage
fragile mechanical components in production
equipment such as coaters, embossers, laminators,
printing presses, and supercalenders.  Our
machine vision technology provides
state-of-the-art processing and sets a new
standard for mid range full web quality assurance
and control. Our machine vision imaging web
inspection technology will help your company
reduce overall production costs through
reductions in machine downtime, elimination of
costly repairs, and fewer customer complaints.
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Overview of HD3040 MV-WIS

• The 3040 detects common faults like holes, dirt,
  scale, fisheyes, gels, bubbles, hard wrinkles,
  oil, bugs as well as very subtle defects in
  specialized coating applications.
• The 3040 will provide operational and managerial
  staff reliable and complete production
  information on each and every grade or roll of
  product produced.
• The 3040 provides historical information on
  production up to and beyond one full year.
• The 3040 will inform production staff of
  problematic areas in their production process
  such as a bad wire, felt, dryer roll, etc that
  can cause re-occurring faults.
• The 3040 will save thousands of dollars per annum
  in customer claims, lost production, machine down
  time and quality assurance complaints.

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Overview of HD3040 MV-WIS

• 2048 pixel format CCD Chipset
• VHO, HS, Standard Lighting.
• State-of-the-art Electronic Processing.
• Ethernet communication Modem interface support.
• Latest CPU technology with Flat Panel
  Touchscreen.
• Detection of defects as small as 25 microns
• High Speed capabilities
• Repeating Defect Analysis
• Historical Data collection based on Access for
  ease of operation
• Adjustable setup parameters for defect size,
  position, type, etc.

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HD3040 MV-WIS Features

• Integrated and non-integrated control system
• Environmentally sound inspection station
• Reflective Lighting technique
• Transmissive Lighting technique
• Pneumatic Lift system for rethreading
• Solid Aluminum construction

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HD3040 MV-WIS Features

• Environmentally Sound Inspection Station

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HD3040 MV-WIS Features

• Military type connections ensure solid electrical
  specifications are maintained and environmental
  protection is achieved

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HD3040 MV-WIS Features

• State of the art Digital Processing

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HD3040 MV-WIS Features

• Latest in CCD Line-Scanning Sensor Technology

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HD3040 MV-WIS Features

• Industry Standard Lenses (I.e., 25mm, 50 mm, etc.)

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HD3040 MV-WIS Features

• Environmentally Sound Lamp Housings

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HD3040 MV-WIS Features

• Transmissive and Reflective Lighting Techniques

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HD3040 MV-WIS Features

• Up to 3/4 Full Length Tempered Safety Glass Lamp
  Covers

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HD3040 MV-WIS Features

• Custom to Standard Proprietary Lighting w/spring
  loaded socket

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HD3040 MV-WIS Features

• Electronic Controlled Lamp Intensity System

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HD3040 MV-WIS Features

• Lamp Power and Low Voltage Supply Enclosure

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HD3040 MV-WIS Features

• Environmentally Sound Electronic Processing
  Station

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HD3040 MV-WIS Features

• Dual Channel Oscilloscope (troubleshooting /
  engineering)

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HD3040 MV-WIS Features

• Electronic Digital Signal Processing

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HD3040 MV-WIS Features

• Multiple Relay Interface Capability

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HD3040 MV-WIS Features

• Electronic Signal Processing WorkStation

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HD3040 MV-WIS Features

• Automatic Power Up Sequencing System

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HD3040 MV-WIS Features

• Audible/Visual Alarm Unit

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HD3040 MV-WIS Features

• Positive Air Purging System and Closed Loop AC

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HD3040 MV-WIS Features

• Pneumatic Lift Mechanism

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HD3040 MV-WIS Features

• State of the Art CPU Touch Systems Stand Alone
  and Optional Remote Stations

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HD3040 MV-WIS Features

• QAMS (Quality Assurance Management System)

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HD3040 MV-WIS Applications

• Newsprint
• Uncoated (printing) paper
• Coated paper
• Coated board
• Linerboard
• Magnetic Media
• Film
• Foil
• Metals

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HD3040 MV-WIS Benefits

• High Speed Subtle Spot Type Detection
• High Speed Hole Detection
• Edge Crack Detection
• Hard Wrinkle Detection
• Oil Spot Detection
• Coating Variance Verification
• Repeating Defect Analysis
• Inspection System Diagnostics
• Reliable Detection
• Consistent Detection
• Accurate Detection
• Reduced Machine Down Time
• PM Analytical Performance Verification
• Increase in PM Profit Margin

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HD3040 MV-WIS Benefits

• Meets quality initiative and ISO requirements.
• Detection 24/7 without the need for operational
  intervention.
• Eliminate the need for manual inspections.

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Defect Detection Results

• Light Spots (Linerboard App)

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Defect Detection Results

• Scale (Linerboard App)

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Defect Detection Results

• Dirt (Newsprint App)

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Defect Detection Results

• Oil (Coated Paper App)

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Defect Detection Results

• Coating Skips

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Defect Detection Results

• Coating Voids

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Defect Detection Results

• Fiber Clump

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Defect Detection Results

• Holes

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Defect Detection Results

• Picking

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Defect Detection Results

• Bad Edges

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Typical Installation
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Typical Installation
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Typical Installation
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Installations at Major Manufacturers
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References

• For reliability large, medium and small
  companies turn to RKB for their Quality Assurance
  and Control needs.

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Related Websites

• http//www.rkbopto.com
• Syracuse, New York, United States
• http//rkb.chinapaper.net
• Suzhou, Jiangsu, China
• http//www. fioproin.it
• Milan, Italy
• http//www.swallowmachinery.com/
• Meltham, Holmfirth, United Kingdom
• http//www.quality2process.com
• Delden, Netherlands
• http//www.splicedetector.net /
  www.hole-detection.com / www.webinspection.us /
  www.splicedetector.com
• Syracuse, New York, United States