Clark

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ClarkReliance CompanyManufacturing
UpdatePresented to General ElectricJuly 17,
2007
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Jerguson Gage Assembly Area Improvements

• Added one Valve Assembly and one Gage Assembly
  Person
• Total of five in this area
• Gage Assembly person will be moving to 2nd shift
  after training period
• Installed Free Standing Workstation Crane
• Installed Jib Crane
• Added an additional valve assembly station

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Jerguson Gage Assembly Area Improvements

• Jerguson Gage Assembly Machine is now fully
  utilized
• Purchased components to manufacture two new Cover
  Machining Fixtures
• Started recruiting for 3rd shift machining area
  help

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Jerguson Gage Assembly Area
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Jerguson Gage Assembly Machine
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Vertical Machining Center Area Improvements

• Installed new Free Standing Bridge Crane over
  entire area
• Purchased Bar Support System to improve
  end-working process
• Enables part to run at much higher speed
• Eliminates safety issues

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Vertical Machining Center Area
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Sheet Metal Fabrication Area

• Sheet Metal Storage Racks are now fully utilized
• Plasma Cutting Table Utilization Program is well
  under way
• Most Jacoby/Tarbox retainers are now cut in-house
• Working with Purchasing to transition other
  products in-house

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Sheet Metal Fabrication Area
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Bar Stock Storage Area

• Roll-Out Storage Racks are now fully utilized
• Hired a Saw Operator
• Cuts and stages material for all areas including
• Vertical Machining Center Area
• Hycoa
• Filtration Equipment

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Bar Stock Storage Area
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Magnicator/Magnesonics Area Improvements

• Added two additional Welders
• Total of seven
• Added one additional Assembler
• Total of two
• Purchased two new welding machines
• Purchased two jib cranes
• Purchased Free Standing Bridge Crane for material
  storage area

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Magnicator Material Storage Area
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Shipping Area

• Area has been completely relocated
• Free Standing Office should be operational
  shortly
• Hired an additional Shipping Person
• Will move to 2nd shift after training period

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Shipping Area
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Instrumentation/Hycoa Weld Area

• Added Two New Welders
• Total of nine
• Installed two new Jib Cranes
• Purchased two new Welding Machines
• Purchased Hydraulic Scissor Lift Tables for
  Positioners

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Instrumentation Weld Area
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Additions Improvements in Manufacturing (Last 8
Months)

• Set-up new Sheet Metal Fabrication Area
• Installed 3 new weld booths for Hycoa Product
• Purchased 4 new welding machines for Hycoa
  Product
• Purchased Modula Vertical Storage System
• Installed new Shop Offices in Filtration
  Equipment Addition

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• Installed 4 new one ton capacity Jib Cranes in
  the Filtration Equipment Addition
• Installed 6 new Steel Storage System Roll-Out Bar
  Storage Racks
• Installed 3 new Steel Storage System Pull-Out
  Sheet Metal Racks
• Piped Hycoa weld booths for gas service

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• Re-located Manual Machine Area which included
• New (used) Horizontal Band Saw
• New (used) Engine Lathe
• Installed Mazak Ultra 650 Six Pallet Horizontal
  Machining Center for Hycoa product
• Re-located Shipping Area
• Erected Shipping/Receiving Portable Office

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• Brought additional Narrow-Aisle Tow Motor from
  Hycoa
• Installed additional Material Storage Racks for
  Hycoa and Mahle Inventory
• Completed Hycoa Consolidation
• Re-located and expanded Jerguson Gage and Valve
  Assembly Area
• Purchased new Material Storage Racks for Jerguson
  Inventory
• Installed Guard Rails in several areas for safety

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• Purchased new Hand Tools for Filtration Equipment
  Group
• Purchased new Roll-Around Carts
• Purchased new Racks and Cabinets for Filtration
  Equipment Group
• Expanded Jacoby/Tarbox Assembly Area
• Expanded Reliance Assembly Area
• Re-located and expanded Jerguson Electrical
  Assembly Area

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• Purchased new shelving for Jerguson Electrical
  Assembly Area
• Purchased numerous Portable Fans for all
  manufacturing areas
• Re-located and expanded Reliance Electrical
  Assembly Area
• Consolidated Magnesonics Electrical Assembly into
  Strongsville
• Implemented program to burn Jacoby/Tarbox
  Retainers in-house
• Purchased Hydraulic Torque Wrench for Filtration
  Equipment Assembly Area

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• Installed new lights in Filtration Equipment
  Hydro-Test Area
• Purchased new Infrared Shrink Wrap Tunnel for
  Jerguson and Reliance Kits and loose gaskets
• Initiated Lincoln Electric Welding School Program
• Hired Renee Wichman as 2nd Shift Supervisor
• Purchased numerous Sub-Arc Welder Upgrades,
  including
• Motorized Cross-Slide
• New Vacuum System
• New Flux-Recovery System
• New Tank Turning Rolls
• New (remanufactured) 5000 Positioner

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• Purchased new Riding Floor Sweeper
• Installed new Computer Work Station at the Mazak
  Ultra 650 (Hycoa) Horizontal Machining Center
• Purchased all new Ladders for Filtration
  Equipment Group
• Installed new Free Standing Work Station Bridge
  Cranes in the following areas
• Jerguson Gage and Valve Assembly
• Magnicator Material Storage Area
• Vertical Machining Center Cell

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• Installed Jib Crane in Jerguson Gage Assembly and
  Hydro-Test Area
• Purchased two 500 Capacity Jib Cranes for the
  Instrumentation Weld Area
• Over the past six months we have added 25 people
  in manufacturing