Clean and efficient cement process

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Clean and efficient cement process
Größe 12 cm x 12 cm Position 0 cm / 0
cm Rahmen 1,25 Pt weiß

• Silo / Bagging / Conveyance

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Contents

1. Overview
2. Silo Technology
3. Packing and Dispatch Technology
4. Fluidcon Pneumatic Conveying System

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Storage Silo and Packing/Dispatch Systems

• Storage Silo
• with Expansion Chamber EC
• with Inspection Chamber - IC
• with Multi Extraction - ME
• with Conventional Cone - CC

• Packing Plant
• Rotary Packing Machine
• In-Line Packing Machine
• Automatic Bag Applicator
• Bag Transport

• Loading Plants
• Truck Loader
• Waggon Loader
• Palletising Systems
• incl. Loading security systems

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Pneumatic Conveying System -FLUIDCON- System
Receiving bin / Storage silo
Feeding device
Aerated FLUIDCON- pipe
FLUIDCON-Pipe consisting of 1.) Standard
pipe 2.) Fabric 3.) Aeration pad 4.)
Fasteners 5.) Air socket
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Contents

1. Overview
2. Silo Technology
3. Packing and Dispatch Technology
4. Fluidcon Pneumatic Conveying System

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CLAUDIUS PETERS silotypes - Overview of features
and advantages
Silotype EC- Silo IC- Silo ME- Silo MC- Silo CC- Silo
Function store store store store/mixing store
Silo diameter m 10 30 10 30 10 30 10 30 4 14
Silo height m 25 75 29 80 29 80 25 75 8 42
Storage capacity m³ Up to 45,000 Up to 44,000 Up to 44,000 Up to 45,000 Up to 5000
Discharge capacity t/h up to 1,000 up to 1,000 up to 1,000 up to 1,000 up to 1,000
No. of outlets 1 2 4 5 15 1 (2) 1
Aeroslide disposal Radial Radial Tangential Radial Radial
Reclaim rate 99 99 98 99 99
Features Additional storage Inspection by IC Add. Space for equipment Mixing effect up to 15 1 1 Blower
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CLAUDIUS PETERS silotypes - Expansions chamber
technology EC

• Advantages
• Use of expansion chambers
• Saving silo corpus
• Short loading and unloading time
• Optimal utilization of spaces
• Saving of discharge equipment
• No dead zones at remnant discharge
• Purity of variety

• Features
• Maximum storage capacity
• Small installation height
• Discharge capacity up to 1,000 t/h
• Silo diameter from 10 30 m
• 1 central discharge dd
• Radial disposal of aeroslides
• Reclaim discharge rate gt 99

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CLAUDIUS PETERS silotypes - Inspection chamber
technology - IC

• Advantages
• Use of ring chamber f
• Saving silo corpus
• Small installation height f
• Short loading and unloading time
• Optimal utilization of spaces
• High flexibility f
• Purity of variety f
• Saving operation costs
• During operation

• Features
• Maximum storage capacity
• Small installation height
• Installation of equipment in the chamber
• Discharge capacity up to 1,000 t/h
• Silo diameter from 10 30 m
• 2 or more standard discharges
• Relclaim discharge rate gt 99
• low energy needs
• Inspection by IC- chamber

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CLAUDIUS PETERS silotypes - Multiextractionsilo
ME

• Advantages
• Short installation time
• Low space needs m
• Flexible range of applications
• Short loading and unloading time
• Optimized use of space m
• High availability f
• Purity of variety m
• Saving operation costs

• Features
• Simple silo body
• Installation of equipment underneath the cone
• Applicable for multicellsilo
• Discharge capacity up to 1,000 t/h
• Silo diameter 10 30 m k
• 5 to 15 standard discharges
• Relclaim discharge rate gt 98
• low energy needs k

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Storage Silos - Facts

• Maximum storage capacity
• Optimized reclaim discharge capacity
• Dust free operation
• Low energy and operation costs
• Up to 45,000 m³ storage capacity
• More than 1,000 storage silos worldwide in
  operation

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Reference Votorantim Santa Cruz, Brazil
In operation October 2010 1 x Multi Chamber
Silo, 23 m diameter, 25,000 m³ 1 x Mixing plant
180 t/h 3 x Bulk loader 250 t/h
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Contents

1. Overview
2. Silo Technology
3. Packing and Dispatch Technology
4. Fluidcon Pneumatic Conveying System

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Scope of supply for Packing and Dispatch Systems

• Bucket elevator
• Vibration screen
• Pre-bin with level indicator
• Rotary or In-Line packing machine
• Automatic empty bag applicator
• Bag discharge and rejection systems
• Bag transport system
• Spillage return system
• Dedusting filter system
• Loading systems
• Palletizing
• Electrical equipment

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Packing Machines Types

• Rotary Packing Machine
• Capacity up to 4,500 bags/h (25 kg bag)
• No. of modules 3 12
• 14 and 16-Spout machine designed

• In-Line Packing Machine
• Capacity up to 1,500 bags/h(25 kg bag)
• No. of modules 1 4

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Filling systems for valve bagsHorizontal
(rotating) turbine system
Aeration in front ofthe filling spout Labyrinth
with airsealing system Sealing airconnection

• Advantages
• No additional bearings necessary
• Shortest filling times for Cement products
• No additional greasing(s) necessary
• No V-belt drive necessary
• No dust penetration into motor bearings
• To be considered as maintenance free

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Modular Design - Advantages

• Compact Design
• Easy exchange ofmodules
• Upgrading for existingmachines
• Less maintenance andlow repair works

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Upstream Dustflow and Central Dedusting
Upstream 2 dedusting channel per module
Spillage material duct with integrated rotating
scraper
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Controlling of Packer Feeding
Flow Control gateType PCD
Two way airslide Dosing gate
PackerPre Bin

• Features
• Continous feeding of several Packer Pre bins with
  one airslide
• Dynamic material flow, depending filling lever
  packer pre bins
• Continous level of Packer pre bin
• Optimization size of Packer pre bin
• No additional aeration of packer pre-bin necessary

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Ultrasonic bag sealing systems for Packing Plants

• Advantages
• Dust free filling process
• Clean bags for the end client
• Bag handling after filling more simple
  (Palletizing Loading)
• Bag cleaning equipment not necessary
• Long storage of the bags

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Bag Sealing with Ultrasonic

• Filling module equipped with
• Ultrasonic valve sealing
• Parallel guided bag chair
• Automatic bag seat adjustment

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Automatic bag application

• Roller Magazine
• Application capacity up to 4,500 bags/h
• Roller magazine- Single Roller - Double Roller
  Carousse
• Option Automatic bag size adjustment
• Suitable for all brands of rotary packing
  machines

• Cassette Magazine
• Application capacity up to 4,500 bags/h
• Cassette magazine (Empty bag storage capacity)3
  m 750 bags equivalent5 m 1,250 bags
  equivalent
• Option Automatic bag size adjustment
• Suitable for all brands of rotarypacking
  machines

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Packing Plants References 2002 -2011
OrderDate Countries Qty. Type of Packer Packing Capacity bag/h
2010/2011 Bulgaria, Germany, Indonesia, Saudi Arabia 7 8-Spout Rotary Packer 6-Spout Rotary Packer 2-Spout In-Line Packer 800 2,400
2008/2009 China, Iran, Pakistan, Russia, Turkey, Indonesia, 20 8-Spout Rotary Packer 2-Spout In-Line Packer 1-Spout In-Line Packer 300 - 2,400
2006/2007 Iran, Vietnam, Norway, China,Saudi Arabia,Germany, Russia, Indonesia 24 8-Spout Rotary Packer 6-Spout Rotary Packer 1-Spout In-Line Packer 300 2,400
2005/2004 China, Iran, Sierra Leone, Saudi Arabia 22 8-Spout Rotary Packer 6-Spout Rotary Packer 2,000 2,400
2003/2002 Malaysia,Vietnam, Romania, Russia, Togo, Saudi Arabia, El Salvador 13 12-Spout Rotary Packer 8-Spout Rotary Packer 2,400 3,600
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Packing Plants - Facts

• Upstream dedusting
• Different filling systems
• Ultrasonic valve sealing system (dust free)
• Modular design
• Low maintenance and operation cost
• Up to 4,500 bags/h
• More than 190 Packing Plants worldwide in
  operation

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ReferenceP.T. Semen Gresik, TUBAN III IV,
Indonesia
In operation April 2012 4 x EC-Silos, 22 m
diameter, 20,000 m³ 4 x Bulk mobile loader, 120
t/h 6 x Packing Plant, 2,500 bag/h
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ReferenceP.T. Semen Gresik (Banyuwangi),
Indonesia
In operation February 2012 1 x EC-Silos, 18 m
diameter, 10,000 m³ 1 x Bulk Loader, 120 t/h 1 x
Packing Plant, 2,500 bag/h
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Contents

1. Overview
2. Silo Technology
3. Packing Process
4. Fluidcon Pneumatic Conveying System

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Introduction - Why FLUIDCON?
Combine advantages

• Advantages
• Flexible pipe routing
• Horizontal an vertical conveying
• Dust tight

• Advanatges
• Low conveying velocities
• Low wear / abrasion
• Low energy consumption

eliminate disadvantages

• Disadvantages
• High conveying velocities
• Inclined conveyance not applicable
• High power consumption

• Disadvantages
• High installation height required
• Inflexible routing
• Only inclined conveyance applicable

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Conveying System -Design of the FLUIDCON-system
Bulk material
Feeding device

• Pump
• Pressure vessel
• Rotary lock
• Double pendulum flap

FLUIDCON- conveying pipe

• Blower
• Compressor
• Network

• Cyclone
• Troughed filter
• Bin mounted filter

Separator
Conveying air
Pressure generator
Bulk material
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Introduction - What offers FLUIDCON?

• Characteristics
• Usage of all known feeding devices
• Horizontal, vertical and diagonal conveying steps
• Energy savings up to 75 n
• Low conveying velocities n
• Low conveying pressure
• Easy re-start, e.g. after power failure
• Low pulsation

• Advantages
• Optimization of existing conveying plants
• Optimized pipe routing
• Operation cost savings d
• Reduction of wear, low grain size destruction
• d
• Use of blower / screw pumps d
• High availability d
• Optimal burner feeding

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Fluidcon - References 2002 -2011
OrderDate Countries Qty. Material Conveying distancem Capacity t/h
2011/2010/2009 Germany, Saudi Arabia, Switzerland, Russia, Malaysia, France, Spain 18 Cement, Fly ash, Stucco, Burnt oil shale, Clinker dust, Up to 600 Up to 300
2008/2007 Germany, Norway, Russia, USA, Great Britain, South Africa, Montenegro, Austria, Panama, Croatia, Macedonia 37 Cement, Raw meal, Alumina, Kiln dust, Lignite fly ash, Fly ash, Gypsum, Coal dust, Slag meal Up to 480 Up to 300
2006/2005 Lithuania, Austria, Russia, Gemany, Ukraine, Croatia, Norway, Romania, Sweden, Serbia 20 Cement, Raw meal, Aluminium oxide, Kiln dust, Fly ash, Gypsum, Coal dust, Slag meal Up to 400 Up to 200
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FLUIDCON- system - Facts

• Mass throughputs from 1 600t/h
• Conveying distances from 20 600m
• Applicable for Cement, Raw Meal, Alumina, Fly
  Ash, Blast Furnace Slag etc.
• X-Pump, rotary Lock, pressure vessel and double
  pendulum flap as feeding device
• 79 references all over the world

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Thank you for your kind attention