ModuleLoader 1200

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ModuleLoader 1200
Klapmuts and Mecotec Engineering
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Advantages

• No more lifting of heavy crates
• Less stress for hangers as well as birds (thus
  better meat quality)
• A fully automated system reducing bird handling
• Locally built and developed machine with local
  spares and backup.
• Maintenance friendly designs reducing downtime
  and better maintenance time manageability
• Robust design for the South African environment
• State of the art automation system with 19
  touch panel PC for self-diagnostic and problem
  solving.

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Samples of improved designs

• The indicated section bolts out enabling the
  complete shaft with sprockets to be removed for
  maintenance

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• The conveyor tracks are assembled with tabs to
  handle more load

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Advantages on the Control side

• The new Module loader boasts with the new ABB
  AC500 automation platform ensuring stability and
  reliability.
• The system has a full self-diagnostic feature
  that will test all the equipment and sensors when
  in maintenance mode. In production mode its scans
  for potential problems and will recommend
  solutions on the touch panel.
• With the new software remote login from anywhere
  through a network into the plc and system is
  possible as an optional extra.

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Spares and equipment

• Equipment and spares are locally available
• (all equipment and spares are ISO 90012001)
• SEW geared motors
• Parker Pneumatics
• Sneider Group electrical equipment
• ABB automation products
• KSB/Stork pumps
• Bearings, Chains, sprockets etc. from local
  suppliers

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Specification

• The ModuleLoader is capable of handling 120 000
  birds on a 8hr shift (15 000 birds per hr)
• With a standard 4 layer module with 3 drawers per
  layer the total weight, on a standard truck with
  24 modules and 50 kg per drawer, will be 14,4
  tons
• For increased capacity a 5 layer module can be
  used increasing the tonnage per truck to 18 tons.

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Module Dimensions
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Picture Galary
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