CTL Aerospace, Inc. 5616 Spellmire Drive, Cincinnati, OH 45246

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CTL Aerospace, Inc.
Capabilities Presentation
ISO 9001-2008 ANDAS 9100C Registered NADCAP
Certified
CTL Aerospace, Inc.5616 Spellmire Drive,
Cincinnati, OH 45246 Contact John Irwin VP
Sales/Marketing Email info_at_ctlaerospace.com Offi
ce 513-874-7900 Fax [phone]
www.ctlaerospace.com
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Approved Composite Supplier for

• GE Aircraft Engines
• Lockheed Martin
• Northrop Grumman
• Pratt Whitney
• Hamilton Sundstrand
• Sikorsky Aircraft
• Vought Aircraft
• Rolls-Royce
• General Dynamics

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Processing Material Capabilities

• Materials- Resin
• Ceramic Matrix Composites (2000 ºF)
• Avimid N ( 700ºF)
• AFR-PE ( 700ºF)
• PMR-15 ( 600ºF)
• Bismaleimide -BMI
• Phenolic
• Epoxy
• Cyanate Ester
• Polyester

• Resin Transfer Molding
• Isostatic Laminates
• Autoclave
• Oven
• Compression Molding
• Filament Winding
• Bondments

• Materials- Reinforcement
• Glass
• Carbon / Graphite
• Aramids (Kevlar)
• Quartz
• Nextel Fiber (Aluminized Fiber)

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Equipment Summary List

• Composite Processing Equipment
• 9 Autoclaves
• 22 Presses
• 13 Ovens
• 3 RTM (Resin Transfer Molding) Systems
• 21 CNC Machine Centers
• 5 Non-Conventional Machine Centers

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Specialized Composites Facility
Autoclave Processing Capability Autoclave and
ovens are computer controlled utilizing an ASC's
CPC-MULT software. 1) Autoclave 100 PSIG _at_ 400
ºF 145" ID by 240" length 2) Autoclave 200 PSIG
_at_ 650 ºF 120" ID by 240" length 3) Autoclave
100 PSIG _at_ 400 ºF 108" ID by 200" length 4)
Autoclave 100 PSIG _at_ 400 ºF 103" ID by 156"
length 5) Autoclave 300 PSIG _at_ 650 ºF 60" ID
by 96" length 6) Autoclave 200 PSIG _at_ 400 ºF
60" ID by 108" length 7) Autoclave 300 PSIG _at_ 750
ºF 50" ID by 144" length 8) Autoclave 300
PSIG _at_ 650 ºF 40" ID by 70" length 9)
Autoclave 300 PSIG _at_ 650 ºF 18" ID by 12"
Length
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Specialized Composites Facility
Ovens Thirteen (13) air-circulating ovens
maximum temperature ranging 350 to 1000 degrees
F. Controller ACS Controller Network to Ovens and
Autoclaves.
Compression Molding (Hydraulic Press) Twenty-Two
presses from 1600 tons, 72 by 72 plattens to 14
Ton with 21 x 24 platens. Five of the sixteen
are smart press technology.
Resin Transfer Molding (RTM)Three, 5-gallon
single component injection systems. ASC
processor controlled.
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Specialized Composites Facility

• CNC Machining
• Haas 5 Axis VMC
• Thermwood 5-Axis Router
• Cell Con 4 Axis HMC
• (2) Johnford 4 Axis VMCs (Troyke Rotary Table)
• (2) Mazak 4 Axis VMC
• Hurco 4 Axis VMC
• Chevalier 3 axis VMC
• (2) Fadel 3 Axis VMC

• MAHO 600, True 4 Axis Milling Center
• Acer 3 Axis Bridgeport Knee Mill
• (2) Clausing / Colchester CNC Lathes
• Haas CNC Lathe
• Parish Mill - 12' 12 ' , 4 Axis
• (3) Renishaw MP12 Probing Systems
• Chevalier CNC Turning Center

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Specialized Composites Facility

• Non-Conventional Equipment
• Thermwood 5 Axis Router
• Thermwood Cartesian 5 Axis Water-jet
• Flow System Water-jet Cleaning/Striping System
• Plastic Media Striping Cabinet
• McClean Anderson Filament Winding System

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Specialized Composites Facility
Class 10,000 Micro Clean-room to Fed Std 209
Platinum FaroArm CMM
Cellularized Manufacturing
Material Kit Cutting
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Lean Manufacturing

• Lean Manufacturing since 1996.
• Work-Cells implemented
• Standard Work tools in place for developing new
  work-cells.
• Formal Set-up Reduction and TPM Training
  completed implemented in the form of Events.

PW Manufacturing Work-cell
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Continuous Improvement

• Continuous Improvement
• Corrective Action Board
• Quality Control Process Charts (QCPC)
• Relentless Root Cause Analysis (RRCA)

• Six Sigma
• Eight years experience using GE Supplied Six
  Sigma Tools

• A.C.E. Initiative(Achieving Competitive
  Excellence)
• First UTC Supplier to achieve Silver Level
  Certification

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Quality Assurance

• CMM Dimensional Verification
• Configuration Management
• Non Destructive Testing
• Mechanical Testing
• ISO 9001-2000 Registered
• AS-9100B Registered

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Registrations and Certifications

• ISO 90012008 AS9100C Registered

• FAA Repair Station Certificate

• EASA Certificate

• NADCAP Certificate