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Textile Structural Composites

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Title: Textile Structural Composites


1
Textile Structural Composites
  • Yiping Qiu
  • College of Textiles
  • Donghua University
  • Spring, 2006

2
Reading Assignment
  • Textbook chapter 1 General Information.
  • High-Performance Composites An Overview,
    High-Performance Composites, 7-19, 2003
    Sourcebook.
  • FRP Materials, Manufacturing Methods and Markets,
    Composites Technology, Vol. 6(3) 6-20, 2000.

3
Expectations
  • At the conclusion of this section, you should be
    able to
  • Describe the advantages and disadvantages of
    fiber reinforced composite materials vs. other
    materials
  • Describe the major applications of fiber
    reinforced composites
  • Classification of composites

4
Introduction
  • What is a composite material?
  • Two or more phases with different properties
  • Why composite materials?
  • Synergy
  • History
  • Current Status

5
Introduction
  • Applications
  • Automotive
  • Marine
  • Civil engineering
  • Space, aircraft and military
  • Sports

6
Applications in plane
7
Fiber reinforced composite materials
  • Classifications according to
  • Matrices
  • Polymer
  • Thermoplastic
  • Thermoset
  • Metal
  • Ceramic
  • Others

8
Fiber reinforced composite materials
  • Classifications
  • Fibers
  • Length
  • short fiber reinforced
  • continuous fiber reinforced
  • Composition
  • Single fiber type
  • Hybrid
  • Mechanical properties
  • Conventional
  • Flexible

9
Fiber reinforced composite materials
  • Advantages
  • High strength to weight ratio
  • High stiffness to weight ratio
  • High fatigue resistance
  • No catastrophic failure
  • Low thermal expansion in fiber oriented
    directions
  • Resistance to chemicals and environmental factors

10
Comparison of specific gravities
8
6
Specific gravity
(g/cc)
4
2
0
Steel
Al alloy
Ti alloy
Kevlar/epoxy
Carbon/epoxy
materials
11
(No Transcript)
12
(No Transcript)
13
Fiber reinforced composite materials
  • Disadvantages
  • Good properties in one direction and poor
    properties in other directions.
  • High cost due to expensive material and
    complicated fabrication processes.
  • Some are brittle, such as carbon fiber reinforced
    composites.
  • Not enough data for safety criteria.

14
Design of Composite Materials
  • Property Maps
  • Merit index

15
Design of Composite Materials
  • Merit index
  • Example for tensile stiffness of a beam
  • However, for a given tensile sample, tensile
    stiffness has nothing to do with length or L 1
    may be assumed

16
Design of Composite Materials
  • How about for torsion beams and bending plates?
    Lets make the derivation of these our first
    homework.

17
Major components for fiber-reinforced composites
  • Reading assignment
  • Textbook Chapter 2 Fibers and matrices
  • Fibers
  • Share major portion of the load
  • Matrix
  • To transfer stress between the fibers
  • To provide a barrier against an adverse
    environment
  • To protect the surface of the fibers from
    mechanical abrasion

18
Major components for fiber reinforced composites
  • Coupling agents and coatings
  • to improve the adhesion between the fiber and the
    matrix
  • to protect fiber from being reacted with the
    matrix or other environmental conditions such as
    water moisture and reactive fluids.
  • Fillers and other additives
  • to reduce the cost,
  • to increase stiffness,
  • to reduce shrinkage,
  • to control viscosity,
  • to produce smoother surface.

19
Materials for fiber reinforced composites
  • Mainly two components
  • Fibers
  • Matrices

20
Materials for fiber reinforced composites
  • Fibers
  • Influences
  • Specific gravity,
  • Tensile and compressive strength and modulus,
  • Fatigue properties,
  • Electrical and thermal properties,
  • Cost.

21
Materials for fiber reinforced composites
  • Fibers
  • Fibers used in composites
  • Polymeric fibers such as
  • PE (Spectra 900, 1000)
  • PPTA Poly(para-phenylene terephthalamide)
    (Kevlar 29, 49, 149, 981, Twaron)
  • Polyester (Vectran or Vectra)
  • PBZT Poly(p-phenylene benzobisthiozol)

22
Materials for fiber reinforced composites
  • Fibers
  • Inorganic fibers
  • Glass fibers S-glass and E-glass
  • Carbon or graphite fibers from PAN and Pitch
  • Ceramic fibers Boron, SiC, Al2O3
  • Metal fibers steel, alloys of W, Ti, Ni, Mo etc.
    (high melting temperature metal fibers)

23
Materials for fiber reinforced composites
  • Most frequently used fibers
  • Glass
  • Carbon/graphite
  • PPTA (Kevlar, etc.)
  • Polyethylene (Spectra)
  • Polyester (Vectra)

24
Materials for fiber reinforced composites
  • Carbon fibers
  • Manufacturing processes
  • Structure and properties

25
Materials for fiber reinforced composites
  • Carbon fibers
  • Manufacturing processes
  • Thermal decomposition of fibrous organic
    precursors
  • PAN and Rayon
  • Extrusion of pitch fibers

26
Materials for fiber reinforced composites
  • Carbon fiber manufacturing processes
  • Thermal decomposition of fibrous organic
    precursors
  • Rayon fibers
  • Rayon based carbon fibers
  • Stabilization at 400C in O2, depolymerization
    aromatization
  • Carbonization at 400-700C in an inert atmosphere
  • Stretch and graphitization at 700-2800C (improve
    orientation and increase crystallinity by 30-50)

27
Materials for fiber reinforced composites
  • Carbon fiber manufacturing processes
  • Thermal decomposition of fibrous organic
    precursors
  • PAN (polyarylonitrile) based carbon fibers
  • PAN fibers (CH2-CH(CN))
  • Stabilization at 200-300C in O2,
    depolymerization aromatization, converting
    thermoplastic PAN to a nonplastic cyclic or
    ladder compound (CN groups combined and CH2
    groups oxidized)
  • Carbonization at 1000-1500C in an inert
    atmosphere to get rid of noncarbon elements (O
    and N) but the molecular orientation is still
    poor.
  • Stretch and graphitization at gt1800C, formation
    of turbostratic structure

28
Materials for fiber reinforced composites
  • Pitch based carbon fibers
  • pitch - high molecular weight byproduct of
    distillation of petroleum
  • heated gt350C, condensation reaction, formation
    of mesophase (LC)
  • melt spinning into pitch fibers
  • conversion into graphite fibers at 2000C

29
Materials for fiber reinforced composites
  • Carbon fibers
  • Advantages
  • High strength
  • Higher modulus
  • Nonreactive
  • Resistance to corrosion
  • High heat resistance
  • high tensile strength at elevated temperature
  • Low density

30
Materials for fiber reinforced composites
  • Carbon fibers
  • Disadvantages
  • High cost
  • Brittle

31
Materials for fiber reinforced composites
  • Carbon fibers
  • Other interesting properties
  • Lubricating properties
  • Electrical conductivity
  • Thermal conductivity
  • Low to negative thermal expansion coefficient

32
Materials for fiber reinforced composites
  • Carbon fibers
  • heat treatment below 1700C
  • less crystalline
  • and lower modulus (lt365 GPa)
  • Graphite fibers
  • heat treatment above 1700C
  • More crystalline (80) and
  • higher modulus (gt365GPa)

33
Materials for fiber reinforced composites
  • Glass fibers
  • Compositions and properties
  • Advantages and disadvantages

34
Materials for fiber reinforced composites
  • Glass fibers
  • Compositions and Structures
  • Mainly SiO2 oxides of Ca, B, Na, Fe, Al
  • Highly cross-linked polymer
  • Noncrystaline
  • No orientation
  • Si and O form tetrahedra with Si centered and O
    at the corners forming a rigid network
  • Addition of Ca, Na, K with low valency breaks
    up the network by forming ionic bonds with O ? ?
    strength and modulus

35
Microscopic view of glass fiber
Cross polar
First order red plate
36
Materials for fiber reinforced composites
  • Glass fibers
  • Types and Properties
  • E-glass (for electric)
  • draws well
  • good strength stiffness
  • good electrical and weathering properties

37
Materials for fiber reinforced composites
  • Glass fibers
  • Types and Properties
  • C-glass (for corrosion)
  • good resistance to corrosion
  • low strength

38
Materials for fiber reinforced composites
  • Glass fibers
  • Types and Properties
  • S-glass (for strength)
  • high strength modulus
  • high temperature resistance
  • more expensive than E

39
Materials for fiber reinforced composites
  • Properties of Glass fibers

40
Materials for fiber reinforced composites
  • Glass fibers
  • Production
  • Melt spinning

41
Materials for fiber reinforced composites
  • Glass fibers
  • sizing
  • purposes
  • protest surface
  • bond fibers together
  • anti-static
  • improve interfacial bonding
  • Necessary constituents
  • a film-forming polymer to provide protecting
  • e.g. polyvinyl acetate
  • a lubricant
  • a coupling agent e.g. organosilane

42
Materials for fiber reinforced composites
  • Glass fibers
  • Advantages
  • high strength
  • same strength and modulus in transverse direction
    as in longitudinal direction
  • low cost

43
Materials for fiber reinforced composites
  • Glass fibers
  • disadvantages
  • relatively low modulus
  • high specific density (2.62 g/cc)
  • moisture sensitive

44
Materials for fiber reinforced composites
  • Kevlar fibers
  • Structure
  • Polyamide with benzene rings between amide groups
  • Liquid crystalline
  • Planar array and pleated system

45
Materials for fiber reinforced composites
  • Kevlar fibers
  • Types
  • Kevlar 29, E 50 GPa
  • Kevlar 49, E 125 GPa
  • Kevlar 149, E 185 GPa

46
Materials for fiber reinforced composites
  • Kevlar fibers
  • Advantages
  • high strength modulus
  • low specific density (1.47g/cc)
  • relatively high temperature resistance

47
Materials for fiber reinforced composites
  • Kevlar fibers
  • Disadvantages
  • Easy to fibrillate
  • poor transverse properties
  • susceptible to abrasion

48
Materials for fiber reinforced composites
  • Spectra fibers
  • Structure (CH2CH2)n
  • Linear polymer - easy to pack
  • No reactive groups
  • Advantages
  • high strength and modulus
  • low specific gravity
  • excellent resistance to chemicals
  • nontoxic for biomedical applications

49
Materials for fiber reinforced composites
  • Spectra fibers
  • Disadvantages
  • poor adhesion to matrix
  • high creep
  • low melting temperature

50
Materials for fiber reinforced composites
  • Other fibers
  • SiC and Boron
  • Production
  • Chemical Vapor Deposition (CVD)
  • Monofilament
  • Carbon or Tungsten core heated by passing an
    electrical current
  • Gaseous carbon containing silane

51
Materials for fiber reinforced composites
  • SiC
  • Production
  • Polycarbosilane (PCS)
  • Multi-filaments
  • polymerization process to produce precursor
  • PCS pyrolised at 1300ºC
  • Whiskers
  • Small defect free single crystal

52
Materials for fiber reinforced composites
  • Particulate
  • small aspect ratio
  • high strength and modulus
  • mostly cheap

53
Materials for fiber reinforced composites
  • The strength of reinforcements
  • Compressive strength
  • Fiber fracture and flexibility
  • Statistical treatment of fiber strength

54
Materials for fiber reinforced composites
  • The strength of reinforcements
  • Compressive strength
  • (Mainly) Euler Buckling

55
Materials for fiber reinforced composites
  • The strength of reinforcements
  • Factors determining compressive strength
  • Matrix material
  • Fiber diameter or aspect ratio (L/d)
  • fiber properties
  • carbon glass gtgt Kevlar

56
Materials for fiber reinforced composites
  • The strength of reinforcements
  • Fiber fracture
  • Mostly brittle
  • e.g. Carbon, glass, SiC
  • Some ductile
  • e.g. Kevlar, Spectra
  • Fibrillation
  • e.g. Kevlar

57
Materials for fiber reinforced composites
  • The strength of reinforcements
  • Fiber flexibility
  • How easy to be bent
  • Moment required to bend a round fiber

E Youngs Modulus d fiber diameter ?
curvature
58
Materials for fiber reinforced composites
  • The strength of reinforcements
  • Fiber failure in bending
  • Stress on surface
  • Tensile stress

E Youngs Modulus d fiber diameter ?
curvature
59
Materials for fiber reinforced composites
  • The strength of reinforcements
  • Fiber failure in bending
  • Stress on surface
  • Maximum curvature

? fiber tensile strength
60
Materials for fiber reinforced composites
  • The strength of reinforcements
  • Fiber failure in bending
  • When bent, many fibers fail in compression
  • Kevlar forms kink bands

61
Materials for fiber reinforced composites
  • Statistical treatment of fiber strength
  • Brittle materials failure caused by random flaw
  • dont have a well defined tensile strength
  • presence of a flaw population
  • Statistical treatment of fiber strength
  • Peirce (1928) divide a fiber into incremental
    lengths

62
Materials for fiber reinforced composites
  • Statistical treatment of fiber strength
  • Peirces experiment
  • Hypothesis
  • The longer the fiber length, the higher the
    probability that it will contain a serious flaw.
  • Longer fibers have lower mean tensile strength.
  • Longer fibers have smaller variation in tensile
    strength.

63
Materials for fiber reinforced composites
  • Statistical treatment of fiber strength
  • Peirces experiment
  • Experimental verification

64
Materials for fiber reinforced composites
  • Statistical treatment of fiber strength
  • Weakest Link Theory (WLT)
  • define n? No. of flaws per unit length causing
    failure under stress ?.
  • For the first element, the probability of failure

The probability for the fiber to survive
65
Materials for fiber reinforced composites
  • Statistical treatment of fiber strength
  • Weakest Link Theory (WLT)
  • If the length of each segment is very small, then
    Pfi are all very small,
  • Therefore (1-Pfi) ? exp(-Pfi)
  • The probability for the fiber to survive

66
Materials for fiber reinforced composites
  • Statistical treatment of fiber strength
  • Weibull distribution of fiber strength
  • Weibulls assumption

m Weibull shape parameter (modulus). ?0
Weibull scale parameter, characteristic
strength. L0 Arbitrary reference length.
67
Materials for fiber reinforced composites
  • Statistical treatment of fiber strength
  • Weibull distribution of fiber strength
  • Thus

68
Materials for fiber reinforced composites
  • Statistical treatment of fiber strength
  • Weibull distribution of fiber strength
  • Discussion
  • Shape parameter ranges 2-20 for ceramic and many
    other fibers.
  • The higher the shape parameter, the smaller the
    variation.
  • When ? lt?0, the probability of failure is small
    if m is large.
  • When ? ??0, failure occurs.
  • Weibull distribution is used in bundle theory to
    predict fiber bundle and composite strength.

69
Materials for fiber reinforced composites
  • Statistical treatment of fiber strength
  • Weibull distribution of fiber strength
  • Plot of fiber strength or failure strain data
  • let

70
Statistical treatment of fiber strength
  • Example
  • Estimate number of fibers fail at a gage length
    twice as much as the gage length in single fiber
    test
  • L/L0 2

71
Matrices
  • Additional reading assignment
  • Jones, F.R., Handbook of Polymer-Fiber
    Composites, sections
  • 2.4-2.6, 2.9, 2.10, 2.12.

72
Matrices
  • Polymer
  • Metal
  • Ceramic

73
Matrices
  • Polymer
  • Thermosetting resins
  • Epoxy
  • Unsatulated polyester
  • Vinyl ester
  • high temperature
  • Polyimides
  • Phenolic resins

74
Matrices
Polymer Target net resin properties
75
Epoxy resins
  • Starting materials
  • Low molecular weight organic compounds containing
    epoxide groups

76
Epoxy Resins
  • Types of epoxy resins

77
Epoxy resins
  • Types of epoxy resin
  • bifuctional diglycidyl ether of bisphenol A
  • a distribution of monomers ? n is fractional
  • effect of n
  • ? molecular weight ? ? viscosity ? ? curing temp.
  • ? distance between crosslinks ? ? Tg ?
    ductility
  • ? -OH ? ?moisture absorption

78
Epoxy resins
  • Types of epoxy resin (cont.)
  • Trifunctional (glycidyl amines)
  • Tetrafunctional
  • higher functionality
  • potentially higher crosslink densities
  • higher Tg
  • Less -OH groups ? ? moisture absorption

79
Epoxy resins
  • Curing
  • Copolymerization
  • A hardener required e.g. DDS, DICY
  • Hardeners have two active H atoms to add to the
    epoxy groups of neighboring epoxy molecules,
    usually from -NH2
  • Formation of -OH groups moisture sensitive
  • Addition polymerization No small molecules
    formed ? no volatile formation
  • Stoichiometric concentration used, phr part per
    hundred (parts) of resin

80
Epoxy resin
  • Major ingredients epoxy resin and curing agent

81
Epoxy resin
  • Chemical reactions

82
Epoxy resin
  • Chemical reactions

83
Epoxy resins
  • Curing
  • Homopolymerization
  • Addition polymerization a catalyst or initiator
    required eg. Tertiary amines and BF3 compounds
  • Less -OH groups formed
  • Typical properties of addition polymers
  • Combination of catalyst with hardeners

84
Epoxy Resins
  • Reaction of homopolymerization

85
Epoxy resins
  • Epoxy resins
  • Mechanical and thermomechanical properties
  • Effect of curing agent on mechanical properties
  • Heat distortion temperature (HDT)
  • measured as temperature at which deflection of
    0.25 mm of 100 mm long bar under 0.455 MPa fiber
    stress occurs.
  • related but ? Tg
  • Moisture absorption 1 decrease Tg by 20ºK

86
Polyimides
  • Largest class of high temperature polymers in
    composites
  • Types
  • PMR (polymerization of monomeric reactants)
  • polyimides are insoluble and infusible.
  • in situ condensation polymerization of monomers
    in a solvent
  • 2 stage process
  • first stage to form imidized prepolymer of
    oligomer and volatile by-products removed using
    autoclave or vacuum oven.
  • Second stage prepolymer is crosslinked via
    reaction of the norbornene end cap under high
    pressure and temperature (316ºC and 200 psi)

87
Polyimides
  • Types
  • bis-imides (derived from monomers with 2
    preformed imide groups).
  • Typical BMI (bismaleimides)
  • Used for lower temperature range 200ºC

88
Polyimides
  • Properties (show tables)

89
Polyimides
  • Advantages
  • Heat resistant
  • Drawbacks
  • toxicity of constituent chemicals (e.g. MDA)
  • microcracking of fibers on thermal cycling
  • high processing temperature
  • Typical Applications
  • Engine parts in aerospace industry

90
Phenolic resins
  • Prepared through condensation polymerization
    between phenol and formaldehyde.
  • Large quantity of Water generated (up to 25)
    leading to high void content

91
Phenolic resins
  • Advantages
  • High temperature stability
  • Chemical resistance
  • Flame retardant
  • Good electrical properties
  • Typical applications
  • Offshore structures
  • Civil engineering
  • Marine
  • Auto parts water pumps, brake components
  • pan handles and electric meter cases

92
Time-temperature-transformation diagrams for
thermosets resins
  • Additional reading assignment
  • reserved Gillham, J.K., Formation and Properties
    of Thermosetting and High Tg Polymeric Materials,
    Polymer Engineering and Science, 26, 1986,
    p1429-1431

93
Time-temperature-transformation diagrams for
thermosets resins
94
Time-temperature-transformation diagrams for
thermosets resins
  • Important concepts
  • Gelation
  • formation of an infinite network
  • sol and gel coexist
  • Vitrification
  • Tg rises to isothermal temperature of cure
  • Tcure gt Tg, rubbery material
  • Tcure lt Tg, glassy material
  • After vitrification, conversion of monomer almost
    ceases.

95
Time-temperature-transformation diagrams for
thermosets resins
  • Important concepts
  • Devitrification
  • Tg decreases through isothermal temperature of
    cure due to degradation
  • degradation leads to decrosslink and formation of
    plasticizing materials
  • Char or vitrification
  • due to increase of crosslink and volatilization
    of low molecular weight plasticizing materials

96
Time-temperature-transformation diagrams for
thermosets resins
  • Important concepts
  • Three critical temperatures
  • Tg? - Tg of cured system
  • gelTg - Tg of gel
  • Tgo - Tg of reactants

97
Time-temperature-transformation diagrams for
thermosets resins
  • Discussion
  • Ungelled glassy state is good for commercial
    molding compounds
  • Tgo gt Tprocessing, processed as solid
  • Tgo lt Tprocessing, processed as liquid
  • Store temperature lt gelTg to avoid gelation
  • Resin fully cured when Tg Tg?
  • Tg gt Tcure about 40ºC
  • Full cure is achieved most readily by cure at T gt
    Tg? and slowly at T lt Tg?.

98
Unsaturated polyester
  • Reading assignment
  • Mallick, P.K., Fiber Reinforced Composites .
    Materials, Manufacturing and Design, pp56-64.
  • Resin
  • Products of condensation polymerization of
    diacids and diols
  • e.g. Maleic anhydride and ethylene glycol
  • Strictly alternating polymers of the type
    A-B-A-B-A-B
  • At least one of the monomers is ethylenically
    unsaturated

99
Unsaturated polyester
100
Unsaturated polyester
101
Unsaturated polyester
  • Cross-linking agent
  • Reactive solvent of the resin e.g. styrene
  • Addition polymerization with the resin molecules
    initiator needed, e.g. peroxide
  • Application of heat to decompose the initiator to
    start addition polymerization
  • an accelerator may be added to increase the
    decomposition rate of the initiator.

102
Unsaturated polyester
103
Unsaturated polyester
  • Factors to control properties
  • Cross-linking density
  • addition of saturated diacids as part of the
    monomer for the resin e.g phthalic anhydrid,
    isophthalic acid and terephthalic acid
  • as ratio of saturated acids to unsaturated acids
    increases, strength and elongation increase while
    HDT decreases

104
Unsaturated polyester
  • Factors controlling properties
  • Type of acids
  • Terephthalic acids provide higher HDT than the
    other two acids due to better packing of
    molecules
  • nonaromatic acid adipic acid HOOC(CH2)4COOH,
    lowers stiffness
  • Resin microstructure
  • local extremely high density of cross-links.
  • Type of diols
  • larger diol monomer diethylene glycol
  • bulky side groups

105
Unsaturated polyester
  • Factors to control properties
  • Type of crosslinking agent
  • amount of styrene more styrene increases the
    distance of the space of neighboring polyester
    molecules ? lower modulus
  • Excessive styrene self-polymerization ?
    formation of polystyrene ? polystyrene-like
    properties

106
Unsaturated polyester
  • Advantages
  • Low viscosity
  • Fast cure
  • Low cost
  • Disadvantages
  • lower properties than epoxy
  • large mold shrinkage ? sink marks
  • an incompatible thermoplastic mixed into the
    resin to form a dispersed phase in the resin ?
    low profile system

107
Vinyl ester
  • Resin
  • Products of addition polymerization of epoxy
    resin and an unsaturated carboxylic acid (vinyl)
  • unsaturated CC bonds are at the end of a vinyl
    ester molecule ? fewer cross-links ? more
    flexible
  • Cross-linking agent
  • The polymer is dissolved in styrene
  • Addition polymerization to form cross-links
  • Formation of a gigantic molecule
  • Similar curing reaction as unsaturated polyester
    resin

108
Vinyl ester
109
Vinyl ester
110
Vinyl ester
  • Advantages
  • epoxy-like
  • excellent chemical resistance
  • high tensile strength
  • polyester-like
  • Low viscosity
  • Fast curing
  • less expensive
  • good adhesion to glass fibers due to existence of
    -OH
  • Disadvantages
  • Large volumetric shrinkage (5 10 )

111
Vinyl ester
112
Advantages of thermosetting resins
  • High strength and modulus.
  • Less creep and stress relaxation
  • Good resistance to heat and chemicals
  • Better wet-out between fibers and matrix due to
    low viscosity before cross-linking

113
Disadvantages of thermosetting resins
  • Limited storage life
  • Long time to cure
  • Low strain to failure
  • Low impact resistance
  • Large shrinkage on curing

114
Thermoplastic matrices
  • Reading assignment
  • Mallick, P.K., Fiber Reinforced Composites .
    Materials, Manufacturing and Design, section 2.4
    pp 64-69.
  • Types
  • Conventional no chemical reaction during
    processing
  • Semi-crystalline
  • Liquid crystal
  • Amorphous
  • Pseudothermoplastics molecular weight increase
    and expelling volatiles

115
Thermoplastic matrices
  • examples
  • Conventional
  • Nylon
  • Polyethylene
  • Polypropylene
  • Polycarbonate
  • Polyester
  • PMMA

116
Thermoplastic matrices
  • examples
  • Advanced (e.g.)

117
Thermoplastic matrices
  • examples
  • Advanced (e.g.)
  • Polyimide

118
Thermoplastic matrices
119
Thermoplastic matrices
  • Main descriptors
  • Linear
  • Repeatedly meltable
  • Properties and advantages of thermoplastic
    matrices
  • High failure strain
  • High impact resistance
  • Unlimited storage life at room temperature
  • Short fabrication time
  • Postformability (thermoforming)
  • Ease of repair by welding, solvent bonding
  • Ease of handling (no tackiness)

120
Thermoplastic matrices
121
Disadvantages of thermoplastic matrices
  • High melt or solution viscosity (high MW)
  • Difficult to mix them with fibers
  • Relatively low creep resistance
  • Low heat resistance for conventional
    thermoplastics

122
Metal Matrices
  • Examples
  • Al, Ti, Mg, Cu and Super alloys
  • Reinforcements
  • Fibers boron, carbon, metal wires
  • Whiskers
  • Particulate

123
Metal Matrices
  • Fiber matrix interaction
  • Fiber and matrix mutually nonreactive and
    insoluble
  • Fiber and matrix mutually nonreactive but soluble
  • Fiber and matrix react to form compounds at
    interface

124
Metal Matrices
  • Advantage of metal matrix composites (MMC)
  • Versus unreinforced metals
  • higher strength to density ratio
  • better properties at elevated temperature
  • lower coefficient of thermal expansion
  • better wear characteristics
  • better creep performance

125
Metal Matrices
  • Advantage of MMC
  • Versus polymeric matrix
  • better properties at elevated temperature
  • higher transverse stiffness and strength
  • moisture insensitivity
  • higher electrical and thermal conductivity
  • better radiation resistance
  • less outgassing contamination

126
Metal Matrices
  • Disadvantage of MMC
  • higher cost
  • high processing temperature
  • relatively immature technology
  • complex and expensive fabrication methods with
    continuous fiber reinforcements
  • high specific gravity compared with polymer
  • corrosion at fiber matrix interface (high
    affiliation to oxygen)
  • limited service experience

127
Ceramic Matrices
  • Glass ceramics
  • glass forming oxides, e.g. Borosilicates and
    aluminosilicates
  • semi-crystalline with lower softening temperature
  • Conventional ceramics
  • SiC, Si3N4, Al2O3, ZrO2
  • fully crystalline
  • Cement and concrete
  • Carbon/carbon

128
Ceramic Matrices
  • Increased toughness through deflected crack
    propagation on fiber/matrix interface.
  • Example Carbon/carbon composites
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