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Trimble 3D Machine Control

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Title: No Slide Title Author: McNamara Last modified by: Martin Trudelle Created Date: 12/6/1999 8:46:08 PM Document presentation format: On-screen Show – PowerPoint PPT presentation

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Title: Trimble 3D Machine Control


1
Trimble 3D Machine Control
2
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3
Project Work Flow
Software
Survey
Grading
4
Surveying
Grading
Survey
Software
5
Project Design
Survey
Software
Grading
6
Grading
Software
Grading
Survey
7
Whats Wrong with this Picture?
  • Your Competitors use the same Processes in
    Survey, Design and Grading
  • Your Competitors have the same costs in Machines,
    People and Materials
  • Your Competitors are Constantly Looking to
    Improve Profits

8
Set Yourself Apart!
9
TOTAL SOLUTION
SiteVision GPS
SURVEY
3D Project Data
SOFTWARE
BladePro 3D
GRADING
10
Reality of 3D
  • 3D is a Process not a Product
  • Requires a Real Commitment to Change
  • Can be Achieved Gradually Step by Step
  • Hardware and Software will constantly improve and
    compatibility is the challenge
  • The Early Adopters will have a Long-Term
    Advantage over Their Competitors

11
3D Machine Control
  • Overcomes Current Limitations
  • An Upgrade Option to Existing Systems
  • Modular in Design
  • Easy Transfer from Machine to Machine

12
There are 2 types of Trimble Machine Control
  • BladePro 3D which uses the Geodimeter Robotic
    Technology for positioning
  • SiteVision GPS which uses GPS signals for
    positioning
  • Digital data is common to both systems

13
BladePro 3D
BP3D
14
What is BladePro 3D?
  • A Fine Grading tool operating on a Motor Grader
  • BP3D uses a Geodimeter Automatic Tracking System
    (ATS) measuring to a sensor mounted on the Motor
    Grader blade
  • One ATS Base runs one Motor Grader. Multiple
    Motor Graders cannot share one ATS
  • Accuracy - 0.02 foot

15
BladePro 3D Components
  • Components
  • BladePro Automatic blade control
  • ATS Robotic Total Station
  • A 360º Active Target
  • Operator Interface Powered by Terramodel
    software

16
ATS RoboticTotal Station
Active Target
Graphical OperatorInterface Powered by
TerraModel
17
ATS-MC
  • ATS Robotic Total Station Tracks the Position Of
    The Machine
  • Transfers Position Information Via Radio To
    Operator Interface on the motor grader

18
Tracker Target
  • The Tracker Target is Mounted To An Electric Mast
  • The Target Emits A Unique Laser Signal
  • The ATS Tracks This Unique Signal

19
BladePro 3D Operator Box
  • Touch screen operation
  • Color Display
  • Windows NT operating system
  • Rugged Design
  • Data Card file transfer

20
BladePro 3D Benefits
  • Simple system to learn
  • Fully automatic or manual, display only operation
  • Operator has clear easy to understand graphic
    view of jobsite
  • Operator provided all information traditionally
    displayed on stakes and much more

21
BladePro 3D Benefits
  • ATS can be utilized as a robotic or conventional
    total station
  • Blade Pro system can be used on all constructions
    sites
  • Even those without computerized designs

22
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23
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24
GPS Grade Control
25
What is SiteVision GPS?
  • A blade control system using GPS for positioning
  • It can be used on Dozers, Motor Graders and
    Scrapers
  • Multiple machines and Survey Rovers can run from
    one GPS Base Station
  • Accuracy - 0.10 foot

26
SiteVision
  • There are two major components to a SiteVision
    Job Site
  • The Base Station and Rovers

27
Base Stations
28
SiteVision Machine Components
  • Dual antennas mounted on each corner of the blade
  • Rugged GPS receiver
  • Sturdy Display
  • Directional lightbars
  • Robust radio
  • (not shown) Site Calibration Kit

29
MS860 receiver
  • High performance receiver in a rugged enclosure
  • Low latency
  • Dual antenna ports
  • Provides
  • Position at base of the blade
  • Heading of blade
  • Crossfall of blade

30
SV170 - SiteVision Color Computer
31
SV170 Color computer
32
SV170
  • Bright color daylight readable display
  • Compact data card file transfer
  • Simple, intuitive operator interface
  • Rugged, one cable connection
  • Plan view and blade position views
  • Sturdy, waterproof design
  • Quick release bracket for easy mount and removal

33
Plan View
  • Site BackgroundDXF files displayed
  • Road centerline and
  • additional elements
  • Red dot on bladedenotes tip guidance

34
Cross Section
  • Exaggerated vertically
  • Template elementsdenoted by ticks
  • Selected elementis highlighted
  • Vertical offsetsurface shown
  • Blade drawn to scale

35
7 Channel lightbar display
36
SiteVision GPS Lightbars
  • 2 vertical lightbars for up/down direction of
    blade
  • 1 horizontal lightbar for right/left direction
    from defined alignment
  • Configurable brightness
  • Configurable scale
  • Quick release design for daily mounting and
    removal

37
Two 13 GPS antennas
38
Rugged L1/L2 Antennas
  • 2 antennas mounted on masts at both corners of
    the blade
  • 4-hole mounting design for shock mounting
  • Quick release design for simple mounting and
    removal

39
SiteVision Cab
40
High speed radio modem
TRIMCOMM 900 radio modem
41
SiteVision GPS Radios
  • TRIMCOMM 900M -- 900 MHz solution
  • Rugged bracket with shock mounts
  • TRIMTALK 450S -- 450 MHz solution
  • Internal cab mounting bracket
  • External cable for third party radio solutions

42
GPS Rover Pack/SV Calibration Kit
Perform Grade Check, Topo and Stakeout
43
SiteVision Rover
SiteVision Quad Runners
44
Digital Data Used for Machine Control
45
Where does the Data come from?
  • Provided by Surveying Civil Engineering
    Companies
  • Exported out of almost every Construction Earth
    Estimating Program / CAD Program on the Market
  • Paydirt
  • Agtek
  • Quest
  • InSite
  • Terra Model
  • AutoCAD
  • MicroStation
  • Softdesk
  • Eaglepoint
  • GeoPak

46
SiteVision Office Software
  • SiteVision Office is a part of the SiteVision
    System
  • Office takes data from most other CAD and Design
    software and converts it into a file that can be
    used in the Machine on the job site

47
Terramodel Software
  • Terramodel is a complete Engineering Software
    offered by Trimble
  • Terramodel is capable of
  • CAD
  • Digital Terrain Modeling (DTM)
  • Site Design
  • Road and Highway Design
  • 3D Surface Modeling
  • Producing finish drawing

48
Terramodel
  • Additional capabilities of Terramodel
  • Import and export to SiteVision Office
  • Import and export to most other CAD programs
  • Terramodel
  • required for BladePro 3D
  • optional for SiteVision GPS

49
  • TerraModel is a full CAD, Engineering Design and
    Surface Analysis Software.

50
TerraModel Job Data
  • The Project is brought into TerraModel and a 3D
    Model is created
  • A Terramodel File is loaded on a PCMCIA Card

51
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52
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53
Digital Terrain Model(TIN Files or Grid Files)
54
Background Map (DXF File)
55
Trimble Machine Control
  • What are the benefits of BladePro 3D and
    SiteVision GPS?

56
3D Benefits
  • Major reduction in surveying
  • Up to 90 Reduction of finished stakes
  • No stringlines to set
  • Puts the Site Design in the cab of the machine
  • Reduce grade checking by 66
  • Improve Production by 30 - 50
  • Improve material yields by 3 - 6

57
3D Benefits
  • Totally change the fine grading process
  • Eliminate entire steps in your processes
  • Spread and compact material On Grade in one
    pass
  • Reduce your equipment requirements
  • No machines waiting to remove excess material

58
Reality of 3D
  • 3D is a Process not a Product
  • Requires a Real Commitment to Change
  • Can be Achieved Gradually Step by Step
  • Hardware and Software will constantly improve and
    compatibility is the challenge
  • The Early Adopters will have a Long-Term
    Advantage over Their Competitors

59
Thank You
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