LG PLC Smart I/O

1
LG PLC Smart I/O
LG Industrial Systems
2
LG Smart I/O

• Smart I/O is
• Open-type remote I/O module, connected with a
  field network, for real-time
• controlling I/O modules distributed in a field
• Compact
• Compact design supporting DIN Rail
• Flexible
• Supporting four field networks (Rnet/Profibus-DP/D
  eviceNet/Modbus)
• Having various I/O modules (16/32 points,
  DC/Relay/TR type)
• Available to systematise other devices in various
  ways
• Easy
• Setting parameters easily using dedicated
  configurator (Sycon) or GMWIN/KGL-WIN without
  additional programming (Rnet/Profibus-DP/DeviceNet
  )
• Simplification of a program (Modbus) through the
  LGIS FB (command)

3
LG Smart I/O
1. Compact Size
A (Length) B (Width) C (Depth)
16-point I/O 115mm 50mm 39mm
32-point I/O 176mm 50mm 39mm
16-point Module
32-point Module
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LG Smart I/O
2. Four Field Networks Support
Item Rnet Profibus-DP DeviceNet Modbus
Protocol LGIS Dedicated Rnet Protocol (Fnet for Remote) Profibus-DP (RS-485/EN50170) DeviceNet (CAN) Modbus (RS-422)
Transmission speed 1Mbps 9.6kbps12Mbps 125/250/500kbps 2.4kbps38.4kbps
Transmission Distance 750m/segment 100m1.2km 500/250/125m (Thin cable 100m) 500m
Topology BUS BUS Trunk Drop BUS
Transmission Method Token pass Broadcast Token pass Master/Slave (Poll) CSMA/NBA (Poll Cyclic,COS,Strobe) Master/Slave (Poll)
Max. number of stations 32 sta./segment (in 32sta./out 32 sta.) 32 sta./segment (sta. 199) 64 stations 32 stations
Link Capacity 2,048pt./master (64 sta. 32 pt.) 1K/master -PUEA 7K/master -PUEB 2,048pt./Master 64pt./station
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LG Smart I/O
? Field Network Application Overview
AB (Rockwell) -dominated DeviceNet applied in the
U.S. and Siemens-dominated Profibus-DP
standardised in Europe are a new trend
U.S.
Europe
The above is the relative data based on the
VDC document. Dedicated network systems are not
included.
Network supporting LGIS Remote
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LG Smart I/O
3. Various I/O Modules (24 types in total)
Items Items Items Input Input Input Output Output Output Output Mixed Input/Output Mixed Input/Output
Items Items Items DC (Sink/Source) DC (Sink/Source) DC (Sink/Source) TR (Sink) TR (Sink) TR (Sink) Relay DC (Sink/Source) TR (Sink)
Points Points Points 16 16 32 16 16 32 16 16 16
Rated Input (Load Voltage) Rated Input (Load Voltage) Rated Input (Load Voltage) DC 24V DC 24V DC 24V DC24V DC24V DC24V DC24V/ AC110V/ 220V DC24V DC24V
Rated Input Current (Load Current) Rated Input Current (Load Current) Rated Input Current (Load Current) 7mA 7mA 7mA 0.1A/2A 0.1A/2A 0.1A/2A 2A/5A 7mA 0.1A/2A
Response Time Response Time Off/On Under 3ms Under 3ms Under 3ms Under 0.5ms Under 0.5ms Under 0.5ms Under 10ms Under 3ms Under 0.5ms
Response Time Response Time On/Off Under 3ms Under 3ms Under 3ms Under 1ms Under 1ms Under 1ms Under 10ms Under 3ms Under 1ms
Common (point/COM) Common (point/COM) Common (point/COM) 16points/COM 16points/COM 16points/COM 16points/COM 16points/COM 16points/COM 8points/COM 16pt./COM 16pt./COM
Current Consumption Current Consumption Current Consumption 35mA 40mA 40mA 30mA 65mA 65mA 400mA 35mA 30mA
Supporting Network Part Number Rnet Rnet GRL-D22A GRL-D24A GRL-D24A GRL-TR2A GRL-TR4A GRL-TR4A GRL-RY2A GRL-DT4A GRL-DT4A
Supporting Network Part Number Profibus Profibus GPL-D22A GPL-D24A GPL-D24A GPL-TR2A GPL-TR4A GPL-TR4A GPL-RY2A GPL-DT4A GPL-DT4A
Supporting Network Part Number DeviceNet DeviceNet GDL-D22A GDL-D24A GDL-D24A GDL-TR2A GDL-TR4A GDL-TR4A GDL-RY2A GDL-DT4A GDL-DT4A
Supporting Network Part Number Modbus Modbus GSL-D22A GSL-D24A GSL-D24A GSL-TR2A GSL-TR4A GSL-TR4A GSL-RY2A GSL-DT4A GSL-DT4A
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LG Smart I/O

• 4. System Configuration - Flexible
• LG PLC Interface

CPU Master Module Remote I/O
GM3, K1000S G3L-RUEA GRL-D22A GRL-D24A GRL-TR2A GRL-TR4A GRL-RY2A GRL-DT4A
GM4, K300S G4L-RUEA GRL-D22A GRL-D24A GRL-TR2A GRL-TR4A GRL-RY2A GRL-DT4A
GM6, k200S G6L-RUEA GRL-D22A GRL-D24A GRL-TR2A GRL-TR4A GRL-RY2A GRL-DT4A
POWER
CPU
RUEA
I/O
I/O
I/O
GLOFA/Master-K (Master)
RNET (1Mbps, Twisted Pair)
1 Smart I/O
2 Smart I/O
3 Smart I/O
N Smart I/O
CPU Master Module Remote I/O
GMR/1/2/3 G3L-CUEA GSL-D22A GSL-D24A GSL-TR2A GSL-TR4A GSL-RY2A GSL-DT4A
GM4 G4L-CUEA GSL-D22A GSL-D24A GSL-TR2A GSL-TR4A GSL-RY2A GSL-DT4A
GM6 G6L-CUEC GSL-D22A GSL-D24A GSL-TR2A GSL-TR4A GSL-RY2A GSL-DT4A
GM7, K80S G7L-CUEC GSL-D22A GSL-D24A GSL-TR2A GSL-TR4A GSL-RY2A GSL-DT4A
GM7/K80S (Master?)
GLOFA-GM (Master)
Modbus (RS-422, Max 38.4kbps)
1 Smart I/O
2 Smart I/O
3 Smart I/O
N Smart I/O
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LG Smart I/O

• LG PLC Interface

CPU Master Module Remote I/O
GM3, K1000S G3L-PUEA/B GPL-D22A GPL-D24A GPL-TR2A GPL-TR4A GPL-RY2A GPL-DT4A
GM4, K300S G4L-PUEA/B GPL-D22A GPL-D24A GPL-TR2A GPL-TR4A GPL-RY2A GPL-DT4A
GM6 G6L-PUEA/B GPL-D22A GPL-D24A GPL-TR2A GPL-TR4A GPL-RY2A GPL-DT4A
GLOFA/Master-K (Master)
Profibus-DP (Max 12Mbps)
1 Smart I/O
2 Smart I/O
3 Smart I/O
N Smart I/O
CPU Master Module Remote I/O
GM3, K1000S G3L-DUEA GDL-D22A GDL-D24A GDL-TR2A GDL-TR4A GDL-RY2A GDL-DT4A
GM4, K300S G4L-DUEA GDL-D22A GDL-D24A GDL-TR2A GDL-TR4A GDL-RY2A GDL-DT4A
GM6 G6L-DUEA GDL-D22A GDL-D24A GDL-TR2A GDL-TR4A GDL-RY2A GDL-DT4A
GLOFA/Master-K (Master)
DeviceNet (Max 500kbps)
1 Smart I/O
2 Smart I/O
3 Smart I/O
N Smart I/O
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LG Smart I/O

• Interface with other PLCs

Maker CPU (Master Module) Remote I/O
Siemens S7-315-2DP (built-in) S7-413-2DP (built-in) S7-300 (CP342-5) S7-400 (CP443-5), etc GPL-D22A GPL-D24A GPL-TR2A GPL-TR4A GPL-RY2A GPL-DT4A
Mitsuishi Q (QJ71PB92D) AnA/AnU (AJ71PB92D) AnS (A1SJ71PD92D) GPL-D22A GPL-D24A GPL-TR2A GPL-TR4A GPL-RY2A GPL-DT4A
Omron C200H/CS1 (C200HW-PRM21), etc GPL-D22A GPL-D24A GPL-TR2A GPL-TR4A GPL-RY2A GPL-DT4A
Other PLCs available Other PLCs available GPL-D22A GPL-D24A GPL-TR2A GPL-TR4A GPL-RY2A GPL-DT4A
Other PLC (Master)
Profibus-DP (Max 12Mbps)
1 Smart I/O
2 Smart I/O
3 Smart I/O
N Smart I/O
Maker CPU (Master Module) Remote I/O
Rockwell SLC500 (1747-SDN/B) ControlLogix (1756-DNB) GDL-D22A GDL-D24A GDL-TR2A GDL-TR4A GDL-RY2A GDL-DT4A
Mitsuishi Q (QJ71DN91) AnA/AnU (AJ71DN91) AnS (A1SJ71DN91) GDL-D22A GDL-D24A GDL-TR2A GDL-TR4A GDL-RY2A GDL-DT4A
Omron C200H/CS1 (C200HW-DRM21) CQM1 (CQM1-DRT21) GDL-D22A GDL-D24A GDL-TR2A GDL-TR4A GDL-RY2A GDL-DT4A
Other PLCs available Other PLCs available GDL-D22A GDL-D24A GDL-TR2A GDL-TR4A GDL-RY2A GDL-DT4A
Other PLC (Master)
DeviceNet (Max 500kbps)
1 Smart I/O
2 Smart I/O
3 Smart I/O
N Smart I/O
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LG Smart I/O

• Interface with other PLCs

Maker CPU (Master Module) Remote I/O
Schneider Modicon Series Telemechanic Series Squae D Series GSL-D22A GSL-D24A GSL-TR2A GSL-TR4A GSL-RY2A GSL-DT4A
Mitsuishi AnA/AnU (AJ71UC24-S2) AnS (A1SJ71UC24-S2) GSL-D22A GSL-D24A GSL-TR2A GSL-TR4A GSL-RY2A GSL-DT4A
Other PLCs available Other PLCs available GSL-D22A GSL-D24A GSL-TR2A GSL-TR4A GSL-RY2A GSL-DT4A
Other PLC (Master)
Modbus (RS-422, Max 38.4kbps)
1 Smart I/O
2 Smart I/O
3 Smart I/O
N Smart I/O
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LG Smart I/O

• PC Interface

Maker PC Board Remote I/O
- General RS-422 Board GSL-D22A GSL-D24A GSL-TR2A GSL-TR4A GSL-RY2A GSL-DT4A
Others available Others available GSL-D22A GSL-D24A GSL-TR2A GSL-TR4A GSL-RY2A GSL-DT4A
PC Application
Modbus (RS-422, Max 38.4kbps)
1 Smart I/O
3 Smart I/O
N Smart I/O
2 Smart I/O
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LG Smart I/O

• PC Interface

Maker PC Board Remote I/O
Siemens CP5614 FO PCI GPL-D22A GPL-D24A GPL-TR2A GPL-TR4A GPL-RY2A GPL-DT4A
Softing Profi Board for PCI GPL-D22A GPL-D24A GPL-TR2A GPL-TR4A GPL-RY2A GPL-DT4A
ComSoft DF PROFI PCI GPL-D22A GPL-D24A GPL-TR2A GPL-TR4A GPL-RY2A GPL-DT4A
Others available Others available GPL-D22A GPL-D24A GPL-TR2A GPL-TR4A GPL-RY2A GPL-DT4A
PC Application
Profibus-DP (Max 12Mbps)
1 Smart I/O
3 Smart I/O
N Smart I/O
2 Smart I/O
Maker PC Board Remote I/O
Rockwell 1784-PCID (S) GDL-D22A GDL-D24A GDL-TR2A GDL-TR4A GDL-RY2A GDL-DT4A
Hilscher CIF50-DNM GDL-D22A GDL-D24A GDL-TR2A GDL-TR4A GDL-RY2A GDL-DT4A
Beckhoff FC5201 GDL-D22A GDL-D24A GDL-TR2A GDL-TR4A GDL-RY2A GDL-DT4A
Others available Others available GDL-D22A GDL-D24A GDL-TR2A GDL-TR4A GDL-RY2A GDL-DT4A
PC Application
DeviceNet (Max 500kbps)
1 Smart I/O
2 Smart I/O
3 Smart I/O
N Smart I/O
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LG Smart I/O
Device comparison - DC input module
LGIS (Smart I/O) AB (Compact Block) Mitsubishi Omron
Part Number Part Number G?L-D22A (16P) G?L-D24A (32P) 1791D-16B0 AJ65SBTB1-16D AJ65SBTB1-32D DRT1-ID08(-1) DRT1-ID16(-1)
Point Point 16 / 32 16 16 / 32 8 / 16
Type Type Sink / Source Sink / Source Sink / Source Sink / Source
Rated Input Rated Input DC 24V DC 24V DC 24V DC 24V
Rated Input Current Rated Input Current 7mA 211mA 7mA 10mA
Operation Voltage On More than 19V More than 10V More than 14V More than 15V
Operation Voltage Off Under 6V Under 5V Under 6V Under 5V
Response Time Off/On Under 3ms 132ms setting Under 1.5ms Under 3ms
Response Time On/Off Under 3ms 132ms setting Under 1.5ms Under 3ms
Connection Connection Terminal block Terminal block Terminal block Terminal block
Common Common 16/com 8/com 16 or 32/com 8 or 16/com
Size Size 116 51 40 (16P) 184 51 40 (32P) 148 48 38 118 50 40 (16P) 179 50 40 (32P) 125 50 40 (8P) 150 50 40 (16P)
Support Network DeviceNet ? ? ?
Support Network Profibus ?
Support Network Modbus ?
Support Network CC-Link ?
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LG Smart I/O
Device comparison Tr Output module
LGIS (Smart I/O) AB (Compact Block) Mitsubishi Omron
Part Number Part Number G?L-TR2A G?L-TR4A 1791D-0B16P AJ65SBTB1-16T AJ65SBTB1-32T DRT1-OD08(-1) DRT1-OD16(-1)
Point Point 16 / 32 16 16 / 32 8 / 16
Type Type Sink Sink / Source Sink Sink
Rated Input Rated Input DC 24V DC 12/24V DC 12/24V DC 12/24V
Rated Input Current Rated Input Current 0.1A / 2A1 0.5A / 4A 0.5A / 3.6A (16P) 0.5A / 4.8A (32P) 0.3A
Response Time Off/On Under 0.5ms Under 0.5ms Under 0.5ms -
Response Time On/Off Under 1ms Under 1ms Under 1.5ms -
Connection Connection Terminal block Terminal block Terminal block Terminal block
Common Common 16/com 8/com 16 or 32/com 8 or 16/com
Size Size 116 51 40 (16P) 184 51 40 (32P) 148 48 38 (16P) 118 50 40 (16P) 179 50 40 (32P) 125 50 40 (8P) 150 50 40 (16P)
Support Network DeviceNet ? ? ?
Support Network Profibus ?
Support Network Modbus ?
Support Network CC-Link ?
1 Support afterward 0.5A/4A (May, 2003)
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LG Smart I/O
Device comparison - Relay Output module
LGIS (Smart I/O) AB (Compact Block) Mitsubishi Omron
Part Number Part Number G?L-RY2A - AJ65SBTB2-8R GT1-ROP16
Point Point 16 - 8 16
Type Type Relay - Relay Relay
Rated Input Rated Input DC 24V/AC 240V - DC 12/240V DC 24V/AC 240V
Rated Input Current Rated Input Current 2A / 5A - 2A / 4A 2A
Response Time Off/On Under 10ms - Under 10ms Under 10ms
Response Time On/Off Under 10ms - Under 12ms Under 12ms
Connection Connection Terminal block - Terminal block Terminal block
Common Common 8/com - 8/com 16/com
Size Size 184 51 40 - 118 50 40 160 60 50
Support Network DeviceNet ? - ?
Support Network Profibus ? -
Support Network Modbus ? -
Support Network CC-Link - ?
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APMAdvanced Position Module
LG PLC
LG Industrial Systems
17
APM (Advanced Position Module)
1. Features

• LGIS ASIC-embedded processor for APM
• 3-axis linear/2-axis arc interpolation operation
• Simultaneous/synchronous/separate operation
• Parameter setting with mm, inch, degree, and
  pulse unit
• Parameter, position data change by external
  device or program
• Direct Start by external input signal (without
  program)

3-axis APM module
LGIS ASIC
18
APM (Advanced Position Module)
2. Specifications ( I )
G4F-PP1 / 2 / 3O G4F-PP1 / 2 /
3D
K300S (GM4)
Item
K200S (GM6)
G6F-PP1 / 2 / 3O G6F-PP1 / 2 /
3D
Output type
Open Collector
Differential
No. of axes
1, 2, 3
Positioning data
400step/axis
Unit
mm, inch, degree, pulse
Pos. address range
-2,147,483,648 2,147,483,647
Differential output 1Mpps Open Collector output
200kpps
Max. output pulse
Data back-up
Flash memory
Origin point return
Near-zero point dog, Z phase, upper/lower limit
switch
0.1 1200.00 / 6000.00 (mm/min) 0.01 120.000
/ 600.000 (inch/min) 0.01 120.000 / 600.000
(degree/min) 1 200000 / 1000000 (pulse/s)
Speed range
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APM (Advanced Position Module)
2. Specifications ( II )
G4F-PP1 / 2 / 3O G4F-PP1 / 2 /
3D
K300S (GM4)
Item
G6F-PP1 / 2 / 3O G6F-PP1 / 2 /
3D
K200S (GM6)
K200S
Max. 3-axis linear/2-axis arc interpolation
Interpolation
Control method
Position, speed, position/speed, speed/position,
PTP
Acc/Dec pattern
Trapezoidal S curve
Acc/Dec time
4-type Acc/Dec pattern selection available
JOG For/Rev Signal / Automatic Operation /
Simultaneous Start / Emergency Stop / Speed
Position Conversion
Ext. command signal
Operation indication
17 segment indicator, LED
Max. installation
Without limit (main and extension base)
I/O occupation point
32 point (MASTER-K series only)
40-pin connector
Connector
20
APM (Advanced Position Module)

• 3-axis linear interpolation

- 3-axis linear interpolation control moves an
object to its corresponding point in space
Z
X
Y
21
APM (Advanced Position Module)

• 2-axis circular interpolation

- 2-axis circular interpolation moves an object
to its corresponding point on the circle
Y
Start Point (CW)

• Easy to manufacture
• an object like fan shape,
• oval, etc

End Point
X
22
APM (Advanced Position Module)

• 3-axis simultaneous operation

- With one start command, each axis starts its
operation simultaneously
- 3-axis simultaneous pulse output
23
APM (Advanced Position Module)

• Synchronous operation (by Speed)

- Axis synchronous selection by internal/external
signal (Synchronous speed ratio)
- Application to its subordinate axis for the
main axis speed ratio
Speed
Main Axis
Time
Sub Axis
Time
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APM (Advanced Position Module)

• Synchronous operation (by Position)

- Axis synchronous selection by internal/external
signal (Synchronous start by the absolute
position of the main axis)
- Synchronous start of the subordinate axis by
the current position of the main axis
Speed
Main axis
Time
Absolute position of main axis
Sub axis
Time
25
APM (Advanced Position Module)

• Position Speed Override

• Speed change during position operation available
  by Speed Override command

- Temporary operation speed change available
26
APM (Advanced Position Module)

• Position Override

- Position Override to the changed position
during position operation
- Temporary goal position change available during
position operation
Speed
Time
Goal position before change
Goal position after change
27
APM (Advanced Position Module)

• Acceleration / Deceleration Profile

- Trapezoidal S-curve Acceleration/Deceleration
(automatic detection of deceleration point)

• Smooth Motor Control (Acc/Dec)

Speed
Time
Trapezoidal Acc/Dec
S-curve Acc/Dec
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APM (Advanced Position Module)

• External Start

• Fast control and Easy use thanks to External
  Start

External Signal Types
Signal Delay Element
Internal Start (Function Block)
Delay time D/I filtering Program
Scan time FB processing
function processing
time (Start delay time occurrence scores
of ms) External Start (Terminal
Input) Delay time function processing
time (Start delay time occurrence
scores of ?s)
29
APM (Advanced Position Module)
3. APM Software Package
- Operation features and information setting in a
parameter format

• WINDOWS-based software
• APM modules support
• Powerful parameter editing function (copy, move,
  undo, redo, etc)
• Various monitoring information supply (operation
  method of each axis, etc)
• Profile tracking and operation monitoring
  available
• Profile graph and circular interpolation
  simulation available
• Available to edit operation parameter data in
  EXCEL

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APM (Advanced Position Module)

• Operation Parameter

- Sets basic operation features and limit value
setting for each axis
31
APM (Advanced Position Module)

• Operation Data

- Defines separate operation method of each axis,
Sub Address, Speed, etc.
32
APM (Advanced Position Module)

• Monitoring (On-line)

- Monitors basic operation features and operation
status of each axis.
33
APM (Advanced Position Module)

• Profile Tracking (On-line)

• Supports real-time monitoring of operation speed
  change for time axis and saving the tracking
  screen as a file

34
APM (Advanced Position Module)

• Profile Simulation (Off-line)

• Supports virtual operation speed monitoring for
  each axis and saving its result as a picture file

35
APM (Advanced Position Module)

• Circular Interpolation Simulation (Off-line)

• Able to check in advance for the moving trace
  after position operation with parameter settings
  when you use circular interpolation function

36
New HSC(High Speed Counter)
LG PLC
LG Industrial Systems
37
New HSC (High Speed Counter)

• 1. Main Features
• 4 types for K300S (GM4) / K200S (GM6)
• Separate 2 channels
• Improved pulse input speed (200Kpps / 500Kpps)
• Broad counting range (32 bits)
• 7 functions like comparison, Tr output, etc
• Various additional functions

38
New HSC (High Speed Counter)

• Specifications

G4F-HO1A
G4F-HD1A
K300S (GM4)
Item
G6F-HO1A
G6F-HD1A
K200S (GM6)
Signal Type
Open Collector
Line Driver
Counting Speed
Max. 200kHz
Max. 500kHZ
Counting Range
-2,147,483,648 2,147,483,647
1-phase input
1 / 2 multiplication
Multipli- cation
2-phase input
1 / 2 / 4 multiplication
Tr. Output
OUT 1 / 2 / 3
Counter Clear / Counter Latch / Interval
Counter Input period measurement / Counter per
Timebase
Additional Function
39
New HSC (High Speed Counter)

• Counter Clear

• Changes current value to 0

• Additional function mode ( 1 )

• Additional function EN

1000
900
500
500
40
New HSC (High Speed Counter)

• Counter Latch

• Latches current value

• Additional function mode (2)

• Additional function EN

1000
800
CV 800
500
500
CV 500
41
New HSC (High Speed Counter)

• Interval Counter

• Monitors the counter value during the interval
  to count

• Additional function mode (3)

• Additional function EN

Pulse Input
950
1000
750
700
500
500
Counter Value
1000
Setting Time
500
200
200
42
New HSC (High Speed Counter)

• Input Period Measurement

• Measures the input pulse every one second or
  during user-defined period of time

• Additional
• function mode ( 4 / 5)

• Additional function EN

Pulse Input
1000
950
1000
850
500
300
200
Clocks per sec.
500
250
mode 4 1 sec mode 5 user-defined period of time
Period
Period
43
PMU(Programmable Monitoring Unit)
LG PLC
LG Industrial Systems
44
PMU Lineup
PMU-830 12.1
PMU x30 Series
PMU-730 10.4
PMU-530 7.5
PMU-830TT
PMU-330 5.7
PMU-730TT
PMU-730ST
PMU-530ST
PMU-330ST
PMU-330TT
PMU-330BT
45
PMU x30 Series
PMU-330
PMU-530
PMU-330TT
PMU-330ST
PMU-330BT
PMU-530ST

• 320 x 240 dot, 5.5/5.7
• 32 bit RISC CPU
• Display Element
• 256 Color TFT (PMU330TT)
• 256 Color STN (PMU330ST)
• Blue White STN (PMU330BT)
• Matrix touch-key 16x12/screen
• Various bitmap functions
• bitmap touch/lamp, background bitmap
• O/S downloading for version upgrade
• Flash Memory (screen 1MB/2MB)
• Internal 256K SRAM (data logging/recipe)
• RS-232C/422 comm. port
• Waterproof (IP65F)
• Size 206 x 136 x 64 (Panel cut 198 x 128)
• Power 21 28V DC

• 640 x 480 dot, 7.5
• 32 bit RISC CPU
• 256 Color STN
• Analog touch-key 640x480
• Various bitmap functions
• bitmap touch/lamp, background bitmap
• O/S downloading for version upgrade
• Flash Memory (screen 2MB)
• Internal 256B SRAM (data logging/recipe)
• RS-232C/422 comm. port
• Waterproof (IP65F)
• Size 240 x 170 x 62 (Panel cut 231 x 161)
• Power 21 28V DC

46
PMU-x30 Series
PMU 730
PMU 830
PMU-730TT
PMU-730ST
PMU-830TT

• 640 x 480 dot, 10.4
• 32 bit RISC CPU
• Display Element
• 256 Color TFT (PMU 730TT)
• 256 Color STN (PMU 730ST)
• Matrix touch-key 32 x 24/screen
• Various bitmap functions
• bitmap touch/lamp, background bitmap
• O/S downloading for version upgrade
• Flash Memory (screen 2MB/4MB)
• Internal 256K SRAM (data logging/recipe)
• RS-232C/422 comm. printer port
• Waterproof (IP65F)
• Size 305 x 239 x 55 (Panel cut 294 x 228)
• Power 85 265V AC (Free)

• 800 x 600 dot, 12.1
• 32 bit RISC CPU
• 256 Color TFT
• Analog touch-key 800x600
• Various bitmap functions
• bitmap touch/lamp, background bitmap
• O/S downloading for version upgrade
• Flash Memory (screen 4MB)
• Internal 256K SRAM (data logging/recipe)
• RS-232C/422 comm. printer port
• Waterproof (IP65F)
• Size 305 x 239 x 55 (Panel cut 294 x 228)
• Power 85265V AC (Free)

47
Numeric String Display
Numeric data display DEC, HEX, BCD type
ASCII CODE, read from PLC or controller, can be
displayed with characters
48
Data Setting Clock Display
? Key display tag
Min/max value of data setting input range limit
available
? Clock Display
RTC data display (year, month, date, hour,
minute, second) using RTC element embedded in PMU
49
Touch Function
? TOUCH Input function commands PLC touching a
specific region on screen
Bitmap touch Displays different bitmaps
according to the device status (ON/OFF) after
Touch button operation
Caption Displays 2 letters according to the
device status (ON/OFF) after Touch button
operation
Touch colour Lamp function embedded in Touch
button displays the devices status (ON/OFF) after
Touch button operation
Maximum 10 functions can be set up with one Touch
tag
50
Lamp Function
? LAMP Tag displays ON/OFF information of a bit
in colour/picture
Bitmap lamp Displays different bitmaps according
to the device status (ON/OFF)
Caption function Displays different letters
according to the device status (ON/OFF)
Data lamp Displays lamp with 8 colours according
to data range
51
Graph
Meter graph - Sets the lowest/highest value
of data and displays current data in rate -
Analog data (voltage, current) display
52
Recipe (parameter moving)
53
Data Logging
Data generated during operation are stored in PMU
through periodic or conditional data logging
Condition setting
Operation setting
Convenient to report converts logging data into
an EXCEL report
DATA LOGGING screen
54
Various Bitmap Functions
Background bitmap function Uses a background
bitmap of the same screen resolution
Transparent bitmap and lettering functions Does
not display the unnecessary part of bitmap and
background letters
No limit in size Available to register
regardless of bitmap size (only to be smaller
than screen size)
Image Character All fonts available as long as
WINDOWS support
55
Simulation Functions
Simulates the status of each device's address
operation and communication while disconnected
with PLC. Monitors data when you turn on each
address or input data.
RS-232C
Simulation on drawing If the status of a bit tag
(ON/OFF) changes while drawing the screen, the
screen changes can be displayed on PC monitor
56
Convenient Memory Management
Overall display of PLC address registered in the
screen
Overall change available in PLC address change
Display of PLC address of tags registered in the
screen
Overall display of the contents of screen
User-defined library registration
57
PMU Communication
1N Communication Connecting more than one
PLCs to one PMU through RS-422/485
communication
11 Serial Communication One PLC
connection to one PMU
RS-422/485 500m MAX
RS-232C 15m MAX.

• 1N communication by using RS-422/485
• should be organised as choosing identical
• PLC types

58
PMU Communication
N1, NM (NM 64) Communication Using
MASTER-K/GLOFA-GM Fnet module
Fnet 64 stations, 750m MAX.
Enet option module installed in PMU
MASTER-K GLOFA-GM (G?L-FUEA)
59
PMU Communication
PLC Communication with other devices
Controls two different PLCs using one PMU
2nd comm. Ch. RS-232C
Main comm. Ch. RS-232C/422/485
60
Applicable Equipments
PMU Option Maker Type Model name Loader Link
PMU830 PMU730 PMU530 PMU330 PMU710 PMU320 Built-in Serial comm. LGIS PLC MASTER-K O O
PMU830 PMU730 PMU530 PMU330 PMU710 PMU320 Built-in Serial comm. LGIS PLC GLOFA-GM O O
PMU830 PMU730 PMU530 PMU330 PMU710 PMU320 Built-in Serial comm. LGIS PLC GOLDSEC-M O O
PMU830 PMU730 PMU530 PMU330 PMU710 PMU320 Built-in Serial comm. LGIS PLC STARCON-MF - O
PMU830 PMU730 PMU530 PMU330 PMU710 PMU320 Built-in Serial comm. LGIS Inverter iG5 RS-485 RS-485
PMU830 PMU730 PMU530 PMU330 PMU710 PMU320 Built-in Serial comm. LGIS Inverter iS5 RS-485 option board RS-485 option board
PMU830 PMU730 PMU530 PMU330 PMU710 PMU320 Built-in Serial comm. LGIS Inverter iH RS-485 option board RS-485 option board
PMU830 PMU730 PMU530 PMU330 PMU710 PMU320 Built-in Serial comm. Samsung PLC SPC O -
PMU830 PMU730 PMU530 PMU330 PMU710 PMU320 Built-in Serial comm. Samsung PLC FARA-N O O
PMU830 PMU730 PMU530 PMU330 PMU710 PMU320 Built-in Serial comm. Samsung PLC FARA-N70/700 O -
PMU830 PMU730 PMU530 PMU330 PMU710 PMU320 Built-in Serial comm. Mitsubishi PLC MELSEC-A, QnA, Q O O
PMU830 PMU730 PMU530 PMU330 PMU710 PMU320 Built-in Serial comm. Mitsubishi PLC MELSEC-FX O O
PMU830 PMU730 PMU530 PMU330 PMU710 PMU320 Built-in Serial comm. Fuji PLC MICREX-F - O
PMU830 PMU730 PMU530 PMU330 PMU710 PMU320 Built-in Serial comm. Omron PLC SYSMAC-C, CS1 - O
PMU830 PMU730 PMU530 PMU330 PMU710 PMU320 Built-in Serial comm. Siemens PLC 3964R - O
PMU830 PMU730 PMU530 PMU330 PMU710 PMU320 Built-in Serial comm. Siemens PLC S7-300/400 MPI O -
PMU830 PMU730 PMU530 PMU330 PMU710 PMU320 Built-in Serial comm. Siemens PLC S7-200 PPI O -
61
Applicable Equipments
62
LG PLCGM4-CPUB/CFast EthernetMASTER-K120S
LG Industrial Systems
63
New Product (GM4 CPU B/C)
1. GLOFA CPU
GMR GM1/2 GM3 GM4C GM4/4B GM6 GM7
I/O Capacity I/O Capacity Direct 7680 16000 /4096 2048 3584 2048 384 1080
I/O Capacity I/O Capacity Remote 32000 32000 /16000 4096 32000 2048 /8192 512 -
Speed (?/Step) Speed (?/Step) Speed (?/Step) 0.12 0.12 0.2 0.12 0.2 0.5 0.5
Program Capacity Program Capacity Program Capacity 2MB /512K 512KB 256KB 1MB 128KB 68KB 68KB
Data Capacity(KB) Data Capacity(KB) Data Capacity(KB) 512KB 512KB 128KB 428KB 64KB 32KB 32KB
Flash Memory Flash Memory Flash Memory Option Option Option 6M 512KB 128KB Option
Base No. of Extension No. of Extension 15 31 3 6 3 3
Base Distance Distance 100m 100m 3m 15m 3m -
Floating Floating Floating ? ? X ? X X X
Built-in Cnet Built-in Cnet Built-in Cnet ? ?
Loader Conn. RS-232C RS-232C ? ? ? ? ? ? ?
Loader Conn. USB USB ?
64
New Product (GM4 CPU B/C)
2. Down Sizing High Lebel Functions

• GM2 Function is moved to GM4

GM4C GM4B GM4
I/O I/O Direct 3584 2048 2048
I/O I/O Remote 32000 8192 2048
Proce Speed Proce Speed Proce Speed 0.12 0.2 0.2
Floating Process Floating Process Floating Process O X X
Program Capacity Program Capacity Program Capacity 1MB 128KB 128KB
Data Capacity Data Capacity Data Capacity 428KB 26KB 26KB
Flash Memory Flash Memory Flash Memory 6MB 512KB
Base No. of Extension No. of Extension 6 3 3
Base Extension Distance Extension Distance 15m 3m 3m
65
New Product (GM4 CPU B/C)
3. Network Module
GM4C GM4B GM4
High Speed Link Network Module Ethernet Total 4 Total 4 Total 2
High Speed Link Network Module Fnet/Rnet Total 4 Total 4 Total 2
High Speed Link Network Module Profibus Total 4 Total 4 Total 2
High Speed Link Network Module Devicenet Total 4 Total 4 Total 2
Position of Network Module Position of Network Module Basic/Extension Basic/Extension Basic Base
4. High Speed Loader Port (USB / High Speed
Serial Port )

• High Speed Downloading via USB Port

GM4C GM4B GM4
Loader Port USB 12Mbps
Loader Port RS-232C 115.2Kbps 115.2Kbps 38.4Kbps
66
New Product (GM4 CPU B/C)
5. Bases and Extension Cables

• To realize the Full functions of GM4-CPUC, New
  type Bases, Extension Cables are required.
• Old type Bases or Extension Cables are used, the
  function of only CPU will be upgraded.

Basic Base Ext. Base Ext. Cable CPU Efficiency Base Efficiency Function
New New New Full Upgrade High Speed, 6 Exts. Support Full functions of GM4-CPUC System
New New Old Partial Upgrade Low Speed, 3 Exts. Support Upgraded functions of GM4-CPUC (CPU Only)
New Old New Partial Upgrade Low Speed, 3 Exts. Support Upgraded functions of GM4-CPUC (CPU Only)
New Old Old Partial Upgrade Low Speed, 3 Exts. Support Upgraded functions of GM4-CPUC (CPU Only)
Old Old New Partial Upgrade Low Speed, 3 Exts. Support Upgraded functions of GM4-CPUC (CPU Only)
Old Old Old Partial Upgrade Low Speed, 3 Exts. Support Upgraded functions of GM4-CPUC (CPU Only)
Old New New Partial Upgrade - Low Speed, 3 Exts. - Support Upgraded functions of GM4-CPUC (CPU Only)
Old New Old Partial Upgrade - Low Speed, 3 Exts. - Support Upgraded functions of GM4-CPUC (CPU Only)

• Names of New type Bases and Extension Cables

Name Length Name Length
G4C-E061 0.6m G4C-E102 10m
G4C-E601 6m G4C-E152 15m
Basic Base Extension Base
4 Modules GM4-B4MH GM4-B4EH
6 Modules GM4-B6MH GM4-B6EH
8 Modules GM4-B8MH GM4-B8EH
67
New-Product (Fast Ethernet)
1. Fast Ethernet

• 100/10Mbps Fast Ethernet for Industrial systems.
• 100BaseT, 100BaseF(Fiber Optic), 10BaseT,
  10BaseF(Fiber Optic)
• Support 2 type Ethernet - Open Type(Information
  Level) Ethernet and Dedicated
• (Between LG PLCs) Ethernet
• Support Internet Service
• - Mail Server (POP3, SNMP)
• - Web Server (Next version)
• Realized High Reliance and functions using 32Bit
  Processor.
• Keep the functions of old version Ethernet
  (GMWin Service, Frame Editor etc.)

Server
100BaseF (Fiber Optic)
MAU
MAU
HUB
HMI PC
HUB
100BaseT (TP)
100BaseT (TP)
HMI PC
68
New-Product (Fast Ethernet)
2. Specifications

• General Specifications

Fast Ethernet (Open) Fast Ethernet (Dedicated) Ethernet
Baud Rate 100/10Mbps 100/10Mbps 10Mbps
Media 100BaseT/F(Fiber) 10Base5/T/F(Fiber) 100BaseT/F(Fiber) 10Base5/T/F(Fiber) 10Base5/2/T
Processor 32Bit RISC Processor 32Bit RISC Processor 16Bit Processor
Protocol TCP/IP, UDP/IP Token Passing TCP/IP, UDP/IP
Data Capacity 200word / Block (Max 64Block), 1446Byte / Frame 200word / Block (Max 64Block), 1446Byte / Frame 200word / Block (Max 64Block), 1446Byte / Frame
No. of Channel 16Ch 16Ch 16Ch
Dedicated Service ? ?
FB Service ? ? ?
High Speed Link Service ? ? ?
E-Mail Service ?
Usage Communication between PC(MMI) and LG PLCs Communication between LG PLCs Communication between PC(MMI) and LG PLCs
69
New-Product (MASTER-K120S)
1. Characteristic of MASTER-K120S
v Main Unit
AC Power(85264V), IO Points 60 Points (DC24V
Input 36Points, Relay Output 24Points) Total
120Points Extension is Possible(3 Modules can be
connected to 1 main base) Enlarge P area for
Remote control(P000 P63F)
v Various Extension module
10 Points I/O, (DC/Relay), 20 Points
I/O(DC/Relay), 10 Points Output (TR) Hybride
Analog I/O (A/D 2Ch,D/A 1Ch), AI(A/D 4Ch), AO
(D/A 4Ch, Current Output) Analog Timer(4Ch), RTC
Pack, Memory Pack(G7M-256B, for Back-up the
program) RS-422 Module, RS-232C Module(Modem),
FNET, RNET (Master), PNET , DNET (Slave)
v Hign Speed Processing (Speed enlarged 2 times
than MK80S )
Basic Sequence 0.1 0.9us / instruction Applica
tion function some us 10s of us /instruction
Special Module Processing 100s of us 1ms
/Module
v Battery-less Back-up
Program Back-up EEPROM (EEPROM Back-up when
Edit on Run) Automatically Data Back-up Super
Capacitor(Over than 2000h in )
70
New-Product (MASTER-K120S)
v Built-in High Speed Counter (32bit signed
processing)
1Phase 100khz 2ch, 20khz 2ch(Total 4Ch) 2Phase
50Khz 1ch, 10Khz 1Ch (Total 2Ch) Additional
Function Ring counter, Value Compare / Band
compare, Compare value agreement Interrupt, RPM
Function
v Input Processing Functions
Input Filtering Function Set Filtering time (1
15ms) Pulse Catch Function 10us(P0,P1),
50us(P2P7) External Interrupt Function
10us(P0,P1), 50us(P2P7)
v Position Control Function
Number of Ch. 2 Ch(100Kpps) Operating Mode
Single, Repeat, Automatic, Continuous, Uniform
Velocity Operating Additional Function Return
to Origin, Jog Operating, PWM Output
v Enlarging No. of Communication ch. And
Functions.
Built-in RS-232C / RS-485 2Ch(Simultaneous Use is
available) Supports User-defined Protocol and
Monitoring protocol with KGLWIN
v Add Built-in PID Functions
Relay/PRC Auto-tuning / PWM Output
Position/Velocity calculation type / Prevention
overcrowding Differential Calculation