Title: Company Presentation
1- Company Presentation
- TMK Valve Group
- www.tmkvalvegroup.com
2An introduction to TMK Valve Group Truemark
International, the parent company of TMK Valve
Group has been supplying US manufacturers with
castings and finished Valves from Asian factories
for over 20 years. During this time, it has
forged strong relationships with the owners of
the very best Asian Valve manufacturers.TMK
Valve Group is a joint venture between Truemark
and these manufacturers to establish a trusted
supply route into the US, Europe and the Middle
Eastern markets, levering on the relationships
made by Truemark and its principals throughout
the world. TMK products are focused firmly on
the Oil Gas sector and all products offered
carry the relevant API and CE markings.TMK
Valve Group carries stock at it's Stafford Texas
headquarters and can deliver non-stock items and
projects door-to-door anywhere in the world.
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6 Ball Valves
7Special Service Valves
- Forged or Cast Body Bonnet
- All types of Ball Valve bodies and bonnets are
manufactured from forged or cast AISI 4130/4140
low alloy or stainless steel. Other materials
for extreme service, such as Inconel or Duplex
stainless steel are available to order. - Metal-to-Metal Seat to Body Interface
- Precision lapped faces between the ball and seat
ensure a metal-to-metal pressure tight seal .
Seat is lapped on both surfaces to give a true
metal to metal seal between the body, ball and
seat. The stem seal is further reinforced and
protected by a lip seal, giving bubble tight
sealing.
8Ball Valve Specifications
- Sizes
- 1 thru 48 full or reduced port
- Pressure Class
- ANSI B16.34, API 6D and ANSI 150 -2500.
- Bi-directional Sealing
- TMK-OVK Ball Valve is a true bi-directional
valve. Being fully symmetrical, it will
effectively seal pressure from either direction
without the risk of pressure lock. Trunnion Ball
Valves are Double Block and Bleed. - Fire Safe
- API 607 and 6FA
- Body to Bonnet Seal and Body to Body Seal
- A metal-to-metal seal is achieved between the
body and bonnet using TMK-OVK metal-to-metal
sealing technology. Other arrangements to
achieve connective position of the body and
bonnet or body is double sealed by gasket and
o-ring -
- Temperature
- -320 Degree F (Cryogenic) to 1500 Degree F.
- End Connections
- RF / RTJ / Welded End / Hub End
- Leakage Class
- Bubble tight for soft seated Valves
- Class v and VI for metal seated
- Stem Extension
- For the buried service, the stem can be
lengthened. For the convenience of operation, the
corresponding compound injection nozzle,
drainage valve and release valve can be extended
to the top of the valve. - Available Materials
- Cast Steel
- WCB,WCC,LCB,LCC,CF8.CF8M,CF3,CF3M,CN7M,CF8C
- Forged Steel
- ASTM A105,LF2,F304,F304L,F316, F316l,F321,F51,F53
- Material for H2S service in accordance with NACE
MR-01-75, latest edition
9Ball Valve Styles
API6D Trunnion
Fully Welded
Floating Ball
10API 6A Gates
- The TMK Gate Valve was developed to satisfy the
need for a high quality reliable valve which is
reasonably priced. All TMK Gate valve makes full
use of modern materials and manufacturing
techniques. It is easy to maintain, conforms to
international design requirements and Quality
Assurance Program. All TMK Gate Valve are
manufactured to API 6A Specification as a basic
minimum, in a Plant that is API Q1 and ISO9001
approved and Certified. - Forged or Cast Body Bonnet
- All types of gate valve bodies and bonnets are
manufactured from forged or cast AISI 4130/4140
low alloy or AISI 410 SS steel. Other materials
for extreme service, such as Inconel or Duplex
stainless steel are available to order.
11Sealing
- Metal-to-Metal Seat to Body Interface
- Precision lapped faces between the gate and seat
ensure a metal-to-metal pressure tight seal is
maintained. - The Seat is lapped on both surfaces to give a
true metal to metal seal between the body and
seat. - This seal is further reinforced and protected by
a Teflon or Viton lip seal, giving bubble tight - sealing performance at pressure below 10 psi.
12Gate Valve Design
- Gate Seat Design for Slab Gate
- The seat in the gate valve are fully floating,
this combined with a solid slab gate gives a true
downstream seal resulting in exceptionally low
operating forces. - Gate Seat Design for Expanding Gate
- The expanding gate creates a positive mechanical
seal across the seats with or without line
pressure. Floating seals with resilient seals
allow the seats to be tightly wedged into the
seats pockets in the open or closed position. - Bi-directional Sealing
- All TMK Gate Valves are true bi-directional
valve. Being fully symmetrical, it will
effectively seal pressure from either direction
without the risk of pressure lock. If the valve
is used in uni-directional application, the gate
and seats can be reversed to give a extra service
life. - Gate Guided
- The gate is guided positively by the valve body
and close fitting stainless steel skirts. The
skirts minimize the ingress of well fluid mud and
sand into the body cavity.
- Body to Bonnet Seal
- A metal-to-metal seal is achieved between the
body and bonnet using advanced metal-to-metal
sealing technology. The seal ring is re-useable. - Non-rising Stem with Backseat
- The stem used in the TMK gate valve is
manufactured from Alloy-Nitride or 17-4 stainless
steel. Being of the non-rising design, valve
operation will not increase the pressure in the
body cavity. Seal against the bonnet, providing
means to replace the valve stem packing with the
valve is under pressure - Stem Seal
- All stem seals are non-elastomeric and are inert
to most known liquids and gases. Being made from
PTFE/R-PTFE stem frictional resistance is
minimized resulting in lower operating torque.
The stem seal design is suitable for all
temperature range and services. Graphite stem
packing is option. - Bearing
- Heavy duty thrust bearing are used to absorb stem
thrust and reduce operating torque. A grease
fitting is located on the bearing cap to allow
for lubrication to ensure continued trouble-free
operation.?
13Model SG-22 Slab Gate Valve SG-22 The Model
SG-22 high performance, bi-directional slab gate
valve is ideal for high pressure, critical
service applications, 3000 through 20,000 psi on
well-heads, production trees and manifolds.
- Specification
- Standard Model SG-22 gate valves meet the
requirements of the latest edition of API 6A and
/ or API 6D SSV by replacing the expanding gate
with a slab gate. Material for H2S service in
accordance with NACE MR-01-75, latest edition - Reliable Performance
- Forged body bonnet
- Low operation torque
- Metal-to-metal body/bonnet seal
- Metal-to-metal backseat seal can be energized
regardless of gate position - Lubrication fittings for easy maintenance
- Gate guides retain body lubricants and protect
gate - surface
- Manual or actuated operation
- Simple design assures low cost
- Flanged or screwed outlets
14Model SG-10 Slab Gate Valve SG-10The Model SG-10
slab gate valve is bi-directional, with a
preferred sealing side valve for applications on
wellheads, production trees and manifolds with
working pressures at and below 5000 psi.
- Specification
- Standard Model SG-10 gate valve meet the
requirements of the latest edition of API 6A and
/ or API 6D SSV by replacing the expanding gate
with a slab gate. Material for H2S service in
accordance with NACE MR-01-75, latest edition - Reliable Performance
- Forged bonnet
- Low operation torque
- O-ring body/bonnet seal
- Lubrication fittings for easy maintenance
- Manual or actuated operation
- Simple design assures low cost
- Flanged or screwed outlets
15Model EG-20 Expanding Gate Valve EG-20The Model
EG-20 expanding gate valve is bi-directional,
with a preferred sealing side, valve for
applications on wellheads, production trees and
manifolds with working pressures at and below
5000 psi.
- Specification
- Standard Model EG-20 gate valves meet the
requirements of the latest edition of API 6A and
/ or API 6A SSV by replacing the expanding gate
with a slab gate. Material for H2S service in
accordance with NACE MR-01-75, latest edition? - Reliable Performance
- Forged bonnet
- Low operation torque
- Metal-to-metal body/bonnet seal
- Lubrication fittings for easy maintenance
- Gate guides retain body lubricants and protect
gate surfaces - Manual or actuated operation
- Simple design assures low cost
- Flanged or screwed outlets
16TMK DMV Mud Valves are solid gate, rising stem,
gate valves with resilient seals. They are
designed for mud, cement, fracturing and water
services and are easy to operate and simple to
maintain.
- Applications
- Oil and Gas lines
- Wellheads
- Manifolds and Pipelines
- Crude Oil and Sour Gas
- Well Treating Chemicals
- Drilling Chemicals
- Water Flood Lines
- Abrasive Drilling Mud
17Special Alloys
- Titanium
- Monel
- Hastelloy
- Zirconium
- Nickel and Nickel Alloy
- Nickel Copper
- Nickel Chromium
- Nickel Monel
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22Inspection TMK own staff inspect shipments in
Asia before shipping to protect our clients
interests. We are also available to host and
accompany clients traveling inspectors throughout
their time in Asia. All of our manufacturing
facilities are TMK inspected and certified as
well as being certified independently to ISO9001,
API and CE standards.
Certification At all TMK manufacturing sites,
Document Packages are constructed from the
assembly test records. All equipment is provided
with a certificate of conformity to the
appropriate standards and specifications.
Certificates are supplied of all tests as
required by API standards. Copies of all quality
certificates can be supplied in hard copy or by
email.
Records Records are kept of all inspections and
tests. Records are kept of all design reviews.
and all records are retained for five years after
completion of the contract.
23The Manufacturing Process
Material Melting
Forging
Chemical Analysis
24Rough-Machining
Heat Treating
Hardness test Mechanical test
25Finish-Machine
Examination
26 Package Shipping
27 Package Shipping
28Ball Valve Plant
29Additional Ball Valves
30API 6A Gates
31Forging Shop