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My Class

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IE 553 Engineering of Human Work Dr. Andris Freivalds Class #14 Manual Materials Handling Limits (Ch. 8) 60% low back pain overexertion LBP & lost time ... – PowerPoint PPT presentation

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Title: My Class


1

IE 553 Engineering of Human Work Dr. Andris
Freivalds Class 14
2

IE 553 Engineering of Human Work Dr. Andris
Freivalds Class 14
3
Manual Materials Handling Limits (Ch. 8)
  • 60 low back pain ? overexertion
  • LBP lost time ? gt ? out
  • Overexertion ? ¼ occupational injuries
  • ? overexertion due to lifting
  • NIOSH (1981, rev 1991) lifting guidelines
  • Epidemiology of injuries
  • Biomechanical loading
  • Physiological loading
  • Psychophysical concepts

4
Conflicting Guidelines
Karwowski (1983)
Jung Freivalds (1991)
5
Recommended Weight Limit (RWL)
  • RWL based on an optimum weight
  • With adjustments for task variables
  • Resulting in stress limits of
  • Fcomp 3,400 N
  • Emax 4.7 kcal/min
  • Strength requirement achieved by
  • 75 of women
  • 99 of men
  • 90 mixed population

6
RWL Limitations
  • Smooth lifting, no jerks
  • Objects of moderate width
  • Hand separation lt 75 cm
  • Unrestricted lifting posture
  • Good coupling (hands and feet)
  • Reasonable temperatures

7
RWL LCxHMxVMxDMxAMxFMxCM
  • LC 51 lbs
  • HM 10/H (10H25)
  • VM 1 0.0075V 30 (0V70)
  • DM 0.82 1.8/D (10D70)
  • AM 1 0.0032A (0A135)
  • FM from table
  • CM from table

8
H, V, D coordinates
9
Frequency Multiplier
10
Work Duration
  • Three categories
  • Work 1 hour, rest 1.2 x work
  • 1 lt Work 2 hours, rest 0.3 x work
  • 2 lt Work 8 hours

11
Coupling Multiplier
Coupling Type Vlt30 V30
Good 1.00 1.00
Fair 0.95 1.00
Poor 0.90 0.90
12
APPLICATION
  • Lifting Index (LI) Load/RWL
  • Measure of relative stress
  • Compare jobs
  • Always two RWL calculations
  • 1) origin and 2) destination
  • Smallest RWL counts
  • Note 0 M 1
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