Title: Standard clutch actuation system
1Standard clutch actuation system
Film
2Diaphragm-spring clutch (push-type), type M
3Diaphragm-spring clutch, push-type
4Diaphragm-spring clutch, push-type
5Diaphragm-spring clutch, push-type
6Diaphragm-spring clutch (pull-type), type MFZ
steel housing
clutch disc
releaser
pressure plate
set of straps
diaphragm spring
7Diaphragm-spring clutch, pull-type
8Diaphragm-spring clutch, pull-type
9Diaphragm-spring clutch, pull-type
10Clutches for commercial vehicles(push-type and
pull-type)
11Clutch discs / cushions
D-cushion(Borglite Double Segments)
B-cushion(System Borglite)
E-cushion
Z-cushion
12Clutch discs
Rigid cluch disc
Flexible clutch disc
Clutch disc with pre-damper
Clutch disc with main damper mit
Clutch disc with pre-damper and main damper
Clutch discs for DMF
13Releasers with integratedslave cylinder (CSC)
14Releasers with integratedslave cylinder (CSC)
15Releaser with integratedslave cylinder (CSC)
16Clutch Kit and Clutch Kit Plus
bearing Slave Cylinder CSC
Slave cylinder
- Disc
- Cover assembly
- Releaser
- Disc
- Cover assembly
- CSC Releaser
Clutch Kit
Clutch Kit Plus
17Novelties
18Dual Mass Flywheel DMFTechnology at a glance
- Technical requirements
- Higher torque levels
- Higher ignition pressures
- Stricter emission controls
- Greater requirements for comfort and noise
control - Protection of gearbox and vibration-sensitive
vehicle components
all require extremely high-performance torsional
dampers
19Dual Mass Flywheel (DMF)
planet wheel
secondary flywheel
primary flywheel
spring tuning parameters
20Conventional Powertrain
21Powertrain with Sachs Planetary DMF
22Torsion damper set Sachs(tensionless state)
23Torsion damper set Sachs(first grade stopper)
24Torsion damper set Sachs(second grade stopper)
25Dual Mass Flywheel DMF Torsion damper set Sachs
The spring pans and sliding shoes are there to
avoid blockade of the springs and with it the
damage at the same time sliding friction is
acting as a damping.
Second stage
First stage
Torque (Nm)
Torsion angle ()
26Possible positions for automaticwear compensation
Between housing and flywheel
Between housing and diaphragm spring (SAC-System)
Between diaphragm spring and pressure plate
(XTend)
27Wear compensation principle
Adjustment rings
28Wear compensation principle
Wear detector
Ring control spring
Adjustment rings
29Automatic wear compensation XTend
stop
tension spring - slide
slide
retaining spring
adjusting rings
tension spring adjusting rings
30Movement of pressure plate when wear occurs
31Movement of pressure platewhen wear occurs
32Lifting of the hold down spring
33Slide movement
34Slide movement
35Movement of the lower adjustment ring
36Movement of the lower adjustment ring
37Final position of the diaphragm spring
New
Adjusted