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My Class

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IE 553 Engineering of Human Work Dr. Andris Freivalds Class #28 Cycling Work Lifting 8.25 lbs, 20 in., 6/min Eave = 1.5 kcal/min, Er = 1.3 kcal/min Ew = [Eave(Tw+Tr ... – PowerPoint PPT presentation

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Title: My Class


1

IE 553 Engineering of Human Work Dr. Andris
Freivalds Class 28
2

IE 553 Engineering of Human Work Dr. Andris
Freivalds Class 28
3
Cycling Work
  • Lifting 8.25 lbs, 20 in., 6/min
  • Eave 1.5 kcal/min, Er 1.3 kcal/min
  • Ew Eave(TwTr) - ErTr/Tw

4
Metabolic Energy Prediction/Modeling
  • Need actual measurements on job
  • Difficult, interferes with task
  • Costly, cant measure new task
  • Basis
  • Table values (Passmore Durnin, 1955)
  • Crude, inaccurate
  • Many new jobs not found
  • Predictive models ?berg (1968), Garg (1978)

5
Garg Model
  • Main assumptions (similar to MTM)
  • Ejob function of physical characteristics of
    job
  • Job broken down into simpler tasks
  • Ejob ? Etasks
  • Two components
  • Maintenance of body posture sitting (Eq. 6.1),
    standing (Eq. 6.2), standing bent (Eq. 6.3)
  • Net increase due to tasks
  • Ejob ?Eposture time ??Etasks / time
  •                        

6
Tasks - 1
  • Vertical lift
  • Stoop lift (Vlt32", Eq. 6.4)
  • Squat lift (Vlt32", Eq. 6.5)
  • Arm lift (Vgt32", Eq. 6.7)
  • Vertical lower
  • Stoop lower (Vlt32", Eq. 6.8)
  • Squat lower (Vlt32", Eq. 6.9)
  • Arm lower (Vgt32", Eq. 6.10)

7
Tasks - 2
  • Walk/carry/hold
  • Walk (Eq. 6.11)
  • Carry arms length (Eq. 6.12)
  • Carry at waist (Eq. 6.13)
  • Hold arms length (Eq. 6.14)
  • Hold at waist (Eq. 6.15)
  • Hold out in one hand (Eq. 6.16)
  • Push/pull
  • 32" bench height (Eq. 6.17)
  • 60" height (Eq. 6.18)

8
Tasks - 3
  • Lateral arm work
  • Both hands 180 (Eq. 6.19)
  • One hand 180 (Eq. 6.20)
  • Stand 90 (Eq. 6.21)
  • Sit both hands 90 (Eq. 6.22)
  • Sit one hand 90 (Eq. 6.23)
  • Horizontal arm work
  • Stand (Eq. 6.24)
  • Sit (Eq. 6.25)

9
Major Variables/Modifiers
  • Individual characteristics
  • Gender
  • Weight
  • Working style posture, speed
  • Task characteristics
  • Frequency
  • Load
  • Vertical range
  • Grade of surface

10
Comments - 1
  • Two regions for lift/lower
  • 0-32 (lift body weight)
  • gt32 (lift arms only)
  • Freestyle lift average stoop squat lifts
  • Lift and lowers could have horizontal component
    (in addition to vertical)

11
Comments - 2
  • Estimate speed
  • 2 mph 88 steps/min
  • 3 mph 108 steps/min
  • Climbing stairs
  • ?E(per step) 0.1 0.0014 (BWL)
  • ACU lbs, in, mph,

12
Ex. 1 Box Lifting
  • 160 lb male, lifting 20 lb boxes, 10/min, from
    30" bench to 40" conveyor
  • Required tasks?

13
Gargs Model
14
Ex. 1 Box Lifting
  • 160 lb male, lifting 20 lb boxes, 10/min, from
    30" bench to 40" conveyor
  • Stoop lift 30"? 32"
  • ?E 10-40.375BW(32-h1) (1.63L 0.875
    SL)(h2-h1)
  • ?E 10-40.375(160)(32-30) (1.63(20)
    0.875(20))(32-30)
  • 0.0235 kcal/lift
  • 2) Arm lift 32"? 40"
  • ?E 10-40.06BW(h2-32) (3.22L - 0.53
    SL)(h2-h1)
  • ?E 10-40.06(160)(40-32) (3.22(20) - 0.53
    (20))(40-32)
  • 0.0507 kcal/lift

15
Ex. 1 Box Lifting cont
  • 3) Arm lower 40"? 32" (no load)
  • ?E 10-40.09BW(h2-32) (1.03L 0.37
    SL)(h2-h1)
  • ?E 10-40.09(160)(40-32) 0.0115 kcal/lower
  • 4) Stoop lower 32" ? 30" (no load)
  • ?E 10-40.31BW(32-h1) 0.78L(h2-h1) 13.25
    S(32-h1)
  • ?E 10-40.31(160)(32-30) 13.25(2) 0.0125
    kcal/lower
  • Standing posture E 0.0109BW 0.0109(160)
    1.744 kcal/min

16
Ex. 1 Box Lifting Total E
  • Ejob  ?Eposture time ??Etasks
  •                         time 
  • ??Etasks 100.0235 0.0507 0.0115 0.0125
  • 0.982 kcal
  • Ejob  1.744(1) 0.982 2.73 kcal/min
  •                                   

17
Validation
  • Stepwise multiple regression, with 3 males and 3
    females, r2 0.98
  • Literature 20 tasks, difference of 2.9 to 38,
    average 13.8
  • Field work 16 tasks, average difference 5.6
  • Garg found overprediction
  • Beginners typically underpredict
  • Best feature relative comparison for redesign
    (careful with absolute values)

18
Gargs Model
19
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