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MASTER PIGMENTERS

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Saponification improves the digestibility of the original esterified Tagete and Capsicum xantophylls. Isomerisation: The most bioavailable pigments are on trans form. – PowerPoint PPT presentation

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Title: MASTER PIGMENTERS


1
NATURAL PIGMENTS
2
PIGMENTATION ORIGINATED HISTORICALLY
  • The visual appearance is an important
    characteristic for the consumer.
  • Pigmentation is associated with
  • healthy animals and quality products.

3
Country preference concerning pigmentation
  • corn producing countries
  • corn contains natural pigments, xanthophylls
  • free range layers grass contains natural
    pigments, xanthophylls

4
PIGMENTATION
5
CONTROL OF PIGMENTATION
  • Mainly visual observations
  • They are subjective
  • individual observations
  • source of light
  • background colour
  • Colour meter
  • Chromatometer
  • 3 Dimensional determination

6
PIGMENTS IN INGREDIENTS
7
Pigmentation variables
  • Xanthophyll level varies in raw materials
  • genetic, field and climate effects
  • harvest and storage conditions
  • temperature
  • light
  • time
  • The results on the pigmentation depend on
  • the xanthophyll content and the deposition rate
    by the animal.
  • The adaptation period for layers is about 5 days.

8
FACTORS AFFECTING PIGMENTATION
  • Oxidation
  • Vitamin E support the absorption (biological
    antioxidants)
  • Antioxidants in feed to protect the fat and the
    xanthophylls from oxidation.
  • The feed intake
  • Stress conditions (temperature, etc.)
  • Diseases
  • Salmonellosis and coccidiosis damage the mucosa
    of the digestive tract and reduce the absorption
    of carotenoids.
  • Processing techniques
  • High temperatures may degrade xanthophylls.

9
WHAT ARE NATURAL PIGMENTS
Natural Pigments are based on natural
Carotenoids mainly used in poultry feed. (fish
feed is a new opportinuty). They are obtained
from dehydrated, stabilized, homogenized and
soaponified Marigold extract (yellow pigments)
and Paprica extract (red pigments).
10
PRODUCTION
1. Flower Meal production
2. Pelletting To have a better action of the
solvent
3. Oleoresin production and extraction of the
solvent (ether)
4. Oleoresin saponification (with Potassium)
5. Adsorption on a dry carrier (for powder
products)
11
Saponification Hydroxycarotenoids have to be
saponified before being absorbed. Saponification
improves the digestibility of the original
esterified Tagete and Capsicum xantophylls.
Isomerisation The most bioavailable pigments are
on trans form. To reach a higher percent of trans
form, flowers are selected genetically. A
chemical processing technique called
isomerisation (cis to trans) can also be used
12
NATURAL and SYNTHETIC
Natural for
Yellow skin broilers natural is preferred
because gives a uniform gold pigmentation
Vegetal eggs synthetic pigments are not allowed
Pasta eggs better colour, more uniform and
resistant to heat
General trendconsumers are moving to natural.
Researches show doubts about healthiness of
synthetic pigments.
13
NATURAL PIGMENTS MARKET
Quality
Trans-isomers level
Level of saponification (highest as possible)
Stability against oxidations (vacuum sealed
packaging and antioxidants)
14
STABILITY OF NUTRIGOLD YELLOW DRY
15
STABILITY OF NUTRIGOLD YELLOW DRY
16
STABILITY OF NUTRIGOLD RED DRY
17
SYNTHETIC PRODUCTS FOR PIGMENTATION
  • ROCHE
  • Carophyll Yellow (10) apo-ester
  • Carophyll Red (10) canthaxanthin
  • BASF
  • Lucantin Yellow (10) apo-ester
  • Lucantin Red (10) canthaxanthin

Comparison of product efficiency synthetic
natural 6 1 1 kg synthetic Yellow 6 kg
NUTRI-GOLD YELLOW In broiler diets 8 kg
NUTRI-GOLD YELLOW can replace 1 kg synthetic
product.
In some countries synthetic products are
prohibited by law because of safety reasons
18
NUTRI-GOLD RED DOSE LEVELS FOR EGG YOLK
PIGMENTATION
NUTRI-GOLD YELLOW at 150 g/tonne added for
yellow xantophyll level
19
Pigment dosage in active component considering
the requested yolk color
20
Pigment dosage considering the requested yolk
color
Lower value for lower end of the color range
21
BROILER DIETS WITH XANTHOPHYLLS FOR A GOLDEN
YELLOW SKIN COLOUR
Several diets are normally used A starter,
grower and finisher diet. It is efficient to
have lower xanthophyll levels in the starter -
and higher levels in the finisher diet
Example of dosage recommendation
The dosage depends on the natural (ca. 15 ppm)
xanthophyll level, body weight, feed
conversion.For more intensive pigmentation small
amounts of red pigments can be added. ( 0.5-1.0
kg/tonne NUTRI-GOLD RED)
22
EGG YOLK COLOURS
WHEAT BASED DIET 175 g/ton NUTRI-GOLD YELLOW
DRY
LUCANTIN CX FORTE
ROCHE COLOUR FAN
g/tonne
10.5
20
11.5
25
12.5
35
Trial in UK Wheat based layer diet (3mg/kg
Xantophylls)
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