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CONTINENTAL ENGINES LTD (AUTO COMPONENTS)

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... Located at Bhiwadi ,70 Km from Delhi Machine Shop ... CNC MACHINES X-RAY HIGH PRESSURE CNC OPERATED WASHING MACHINE DEDICATED CYLINDER HEAD ... – PowerPoint PPT presentation

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Title: CONTINENTAL ENGINES LTD (AUTO COMPONENTS)


1
CONTINENTAL ENGINES LTD(AUTO COMPONENTS)
2
ABOUT US
  • Business Operations started in 1983
  • Closely held company fully owned by Bakshi
    Family
  • Multiple Locations
  • Head Office Global Business Park, Gurgaon
  • Foundry-2 Plants Located at Bhiwadi ,70 Km
    from Delhi
  • Machine Shop Located at Bhiwadi , 70 Km
    from Delhi
  • The Foundry and machine shop in Bhiwadi are two
    km apart.
  • Having Offices in Europe and Middle East
  • TS 16949 Certified
  • ISO 14001 and OHSAS certified

3
CONTINENTAL OVERVIEW
  • Manufacturing Area
  • Casting Plant-I 15000 sq mtrs
  • Casting Plant-II 5400sq mtrs
  • Machining Plant 29500 sq mtrs
  • Employees
  • Casting Plant 700
  • Machining Plant 395
  • Sales
  • 2006-07 US 34 MN
  • 2007-08 US 45 MN
  • 2008-09 US 51MN
  • 2009-10 ( Projected) US 72 MN
  • Production (Annual)
  • Casting -LPDC 8000 MT
  • Casting -GDC 4000 MT

4
OUR PRESENCE
Holland
Poland
Germany
France
Italy
USA
Spain
Tunisia
IRAN
Gurgaon
Bhiwadi
Plant
Mkt.Office
5
Certification Awards
  • QS9000 Certified
  • TS16949 Certified
  • ISO 14001 Certified
  • OHSAS Certified
  • VDA 6.1/6.3 Certified by Deutz
  • VDA 6.1/6.3 Certified by MannHummel
  • Excellence in exports FY 04-05
  • Excellence in exports FY 05-06
  • Best Casting Award FY 06-07 by Alucast
  • Gold Trophy in excellence in Exports FY 07-08
    -ACMA

6
ORGANISATION CHART
7
CEL Sales Turnover ( US Million)
Sales Growth
8
Product Profile
9
CYLINDER HEADS
  • 70 Output in Cylinder Heads.
  • First in India to produce Multi cylinder heads in
    Low Pressure Die Casting.
  • Machining cylinder heads since 1993.
  • Approx 35000 multi cylinder heads and 15000
    single cylinder heads are fully machined every
    month.
  • Converted Cast Iron Cylinder Head in Aluminium
    with enhanced performance in technical support
    with AVL.
  • Worked in close association with FEV for
    developing cylinder head for CNG application.
  • Moved to fully assembled cylinder head, Piaggio
    V.M.Motori Cylinder head are supplied in fully
    assembled condition.
  • Manufacturing Petrol Diesel Cylinder Heads.
    Cylinder heads with inbuilt cam bracket ,
    cylinder heads with overhead cam shaft , CRDI
    Cylinder heads , etc.

10
Plant Machinery (Foundry)
  • DESIGN
  • Solid Modeling Uni-Graphic/CATIA - 05
    (Station)
  • Magma Simulation Software - 01
  • Whiteline Scaning (Outsourced) - 01
  • Manufacturing
  • Fully Automatic Low Pressure Die Casting Machine
    - 29 Nos.
  • Tilting Gravity Station - 14 Nos.
  • Stationary Gravity Station - 20 Nos
  • Modern Bulk Melting Furnace (Striko Germany) -
    03 Nos.
  • Degassing with Rotary Shaft
    - 05 No.
  • Vertical Horizontal Core Shooter -
    23 Nos.
  • Bottom Drop Heat Treatment Furnace - 09
    Nos.

11
Plant Machinery (Machine Shop)
  • CNC Horizontal Machining Centre - Mazak/Makino
    - 26 Nos.

  • Morie Seiki
  • CNC Vertical Machining Centre - Makino
    - 28 Nos.
  • CNC Turning Centre -
    Leadwell - 02 Nos.
  • Special Cam Boring Machine - Makino
    - 01 No.
  • Automatic Valve Seat Valve Guide Pressing
    Machine - 01 No.

12
Inspection Equipments
  • Spectrometer for Chemical Analysis
    3 Nos.
  • IDECO Density Checking Equipment 3 No.
  • Stick Point Tester
    2 No.
  • Hot Tensile Tester
    2 No.
  • Micro Scope
    3 Nos.
  • Hardness Tester 2
    No.
  • UTM Machine
    2 Nos.
  • Wet Test Lab
    1 No.
  • CMM
    4 Nos.
  • Automatic Leak Testing Machine
    4 Nos.
  • Profile Projector
    1 No.
  • Contour Tracer
    1 No.
  • Roundness Tester 1 No
  • Marposs gauge for Cam Bore Concentricity 1 No.
  • Calibration Lab
    1 No.
  • Endoscope 1 No.
  • Ultrasonic Cleaning Machine 1 No.

13
OUR CUSTOMERS
14
EXPORT CUSTOMERS
15
DOMESTIC CUSTOMERS
16
PRODUCT RANGE
XU7 CYL.HEAD FOR PEUGEOT CAR BY IKCO
17
PRODUCT RANGE
TWIN CAM 16 VALVES CYL. HEADEF7 FOR PEUGEOT
CAR BY IKCO
18
PRODUCT RANGE
PAYKON MANIFOLD FOR PEUGEOT CAR BY IKCO
MANNHUMMEL MANIFOLD FOR VOLVO TRUCK
19
PRODUCT RANGE
Paykon CYL.HEAD Converted from Cast Iron
ISUZU 1.8 L CYL.HEAD FOR Ambassador for HML
20
PRODUCT RANGE
Lombardini twin CYL.HEAD FOR FOCS Series
Engine
Mahindra Mahindra CYL. HEAD FOR Commercial
Vehicle Application
21
PRODUCT RANGE
V.M.Motori CYL.HEAD Industrial Marine Engine
Piaggio CYL.HEAD For Two Wheeler application

22
PRODUCT RANGE
VMM Integrated Manifold For Chrysler Cheroki
Vehicle
Paykon Inlet Manifold For euro 2 application
23
PRODUCT RANGE
Volvo 5 cylinder Manifold
Ford Manifold Fiesta MUV
24
PRODUCT RANGE
TATA Inlet Manifold 2.2 Decor Engine for
Euro III Euro IV
Mitsubushi Inlet Manifold- LCV Eicher Motors
25
PRODUCT RANGE
Water Distribution Housing ITEC Big Bore
Engine
Thermostat Housing ITEC Big Bore Engine
26
PRODUCT RANGE
Turbo Pipe Inlet Swaraj Mazda
EGR Pipe ITEC/ Man Big Bore Engine
27
PRODUCT RANGE
EGR Cooler Housing ENSA VIKAS for TATA 3/5L
project
DW12C Valve Housing PSA Valeo (Under
Development)
28
PRODUCT RANGE
Compressor Mounting Bracket Corsa car
General Moors
Engine Mount Vibrocostic
29
PRODUCT RANGE
Mazda Clutch Housing 12 kg Swaraj Mazda LCV
Eaton Rear Case
30
CUSTOMER /PART WISE DETAILS
CUSTOMER NAME CYLINDER HEAD MANIFOLD EGR /OTHER HOUSING CRANK CASE/
IKC - -
PIAGGIO -
MANN-HUMMEL -
BORG WORNER -
VALEO -
ITEC - -
LOMBARDINI - -
TAFE - -
ICML - - -
SML - - -
GCL - -
MM -
PREMIER -
ARCTIC CAT -
31
Why CEL ???
  • COMPLETE SOLUTION FROM CONCEPTUALIZATION TO FULLY
    FINISHED COMPONENT.
  • CAPABILITIES TO DESIGN DEVELOP COMPONENTS
    WEIGHING FROM 1-30 KGS.
  • MULTIPLE PROCESS OF BOTH LOW PRESSURE DIE CASTING
    AND GRAVITY DIE
  • CASTING, FITTED WITH CI FITTING/LINER INSERT.
  • PROVIDED TECHNICAL ASSISTANCE TO FOUNDRY IN
    MIDDLE EAST.
  • CONVERTED CAST IRON CYLINDER HEAD TO ALUMINIUM
    WITH ENHANCED
  • PERFORMANCE.
  • EXPOSURE TO ALL AUTOMOBILE SEGMENTS i.e
    Passenger Car,
  • Commercial Vehicle, Utility vehicle, Scooter,
    Motorcycle,
  • Tractor, Railway , Marine Engine and
    Stationary Engine.
  • TS 16949, ISO14001 AND OSHAS Certified

32
FUTURE PLANS
  • INVESTMENT IN NEXT 6 MONTHS - US 5 MILLION
  • CNC MACHINES
  • X-RAY
  • HIGH PRESSURE CNC OPERATED WASHING MACHINE
  • DEDICATED CYLINDER HEAD ASSEMBLY TESTING LINE

33
INDUSTRIALISATION market to growths
  • ADDING NEW PROCESS-
  • HPDC
  • M/C OF CAST IRON HEAD BLOCK
  • ADDING NEW PARTS
  • 16 VALVE TWIN CAM CYL.HEAD
  • EGR HOUSING
  • CYLINDER BLOCK
  • CUSTOMER / PART SPECIFIC JV / TC
  • ORGANIC GROWTH IN DOMESTIC/ EUROPE AUTOMOBILE
    MARKET
  • CONTRACT ENGINE MANUFACTURING FOR OEMS
  • ACQUISITIVE GROWTH IN EUROPE.

34
THANK YOU
35
CONTINENTAL ENGINE LTD.D-3, GLOBAL BUSINESS
PARKMEHRAULI GURGAON ROAD,GURGAONINDIA -
122002TEL. NO 0091 124 4107050FAX NO 0091 124
4107065E-MAIL mkt_at_baxy.com baxy_at_baxy.com
CONTACT
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