Title: ONLINE self-study
1ONLINE self-study
- Shipping of Infectious Substances and Other
Biomedical Materials Annual Update
2Course Objectives
- The purpose of this program is to
- ensure the safe handling of hazardous materials
using good sensible practices. - recognize hazardous materials and realize there
are special requirements - Comply with Federal and International regulations
- The basic goal for this training is to provide a
framework for decisions - Is material to be shipped a dangerous good,
genetically modified, biological substance
category B, or an exempt human specimen? - Upon completion you will receive certification to
ship hazardous materials
3Course Objectives
- This training will increase your awareness of
safety and compliance issues. If you need more
information or help with shipping your package
you can e-mail the EHS Shipping Specialist. The
training will cover the topics listed below.
Classification, identification, and packaging are
three of the most important topics covered. - Regulatory Oversight
- Dangerous Goods/Hazardous Materials
- Training Requirements
- Shippers Operators Responsibilities
- Classification, Identification
- Packaging
- Shipping with dry ice and Overpacks
- Marking labeling packages
- Shipping documentation
- Emergency Response
- Laboratory Security
- Accept or reject shipments by use of checklist
4What is a Dangerous Good/Hazardous Material?
- Federal Regulations
- U.S. Dept. of Transportation (DOT) 49 CFROther
federal requirements CDC, OSHA, USDA, Department
of Commerce, International Traffic and Arms
(ITAR) and Toxic Substance Control Act (TSCA)
- DOT regulations primarily cover ground
transportation. DOT is the organization that has
the authority to fine you for violations. Their
authority extends well beyond US boundaries.
Import permits from the CDC or USDA may be needed
if you are importing human etiological organisms
or plant or animal pathogens. Department of
Commerce licenses may be needed to export
organisms, genetic elements, chemicals,
technology or other commodities. TSCA
Certification may be needed to import or export
certain chemicals. - International Regulations (Air shipments)
- International Civil Aviation Organization (ICAO)
- International Air Transport Association (IATA)
- Dangerous Goods Regulations (DGR)
- Internationally, the UN Committee of Experts
(CoE) develops recommended procedures for the
transport of all types of dangerous good except
Radioactive material. The International Civil
Aviation Organization (ICAO) uses the UN
recommendations as the basis for developing the
regulations for the safe transport of dangerous
goods by air. IATA is the international trade
organization that interprets ICAO regulations and
provides the Dangerous Goods Regulations (DGR).
The IATA regulations are more stringent than DOT.
This training program follows the IATA
regulations. IATA regulations are minimal
requirements - your carrier can be more
stringent.
5What is a Dangerous Good/Hazardous Material?
- Fines and Penalties
- "Violations contrary to the U.S. Code of Federal
Regulations (CFR) 49, if substantiated, may
result in the assessment of a civil penalty of up
to 37,500 per violation, and deliberate
violations may result in criminal prosecution of
up to 500,000 and 5 years in prison." - There has been an increase in the number of
Federal Aviation Inspections (FAA) in response to
the 1996 ValuJet crash, the September 11, 2001
attacks, and the UPS package bomb scare in
November 2010. - If you are receiving a HazMat package it is your
responsibility to ensure the sender packages it
correctly.
Oxygen-generating canister like the ones on board
the ValuJet flight 592
6Definition
- Infectious Substance - Class 6.2 Definition
- Infectious substances are substances known to
contain, or reasonably expected to contain,
pathogens. - Pathogens are defined as micro-organisms
(including bacteria, viruses, rickettsia,
parasites, fungi) and other agents such as prions
which can cause disease in humans or animals. - Critical to the infectious substance definition
is the ability to cause disease. - - Note the reliance on your professional judgment
when the words reasonably expected are used.
7Definition
- The IATA definition for infectious substances
leaves out toxins. Toxins are placed in a
separate category. They are treated like
chemicals. - Toxins from plant, animal or bacterial sources
which do not contain any infectious substances or
toxins that are not contained in substances which
are infectious substances should be considered
for classification in Division 6.1 and assignment
to UN 3172 (for liquids) or UN 3462 (for solids).
- Contact EHS if you are shipping toxins as
instructions for shipping toxins is not covered
in this training module. Please be aware that
many toxins (if shipped out of the US) are
regulated by the Department of Commerce. There
are significant fines associated with exporting
toxins without a license
8Definition
- Biological products are those products derived
from living organisms which are manufactured and
distributed in accordance with the requirements
of appropriate national authorities, which may
have special licensing requirements, and are used
either for prevention, treatment, or diagnosis of
disease in humans or animals, or for development,
experimental or investigational purposes related
thereto. They include, but are not limited to,
finished or unfinished products such as vaccines.
9Definition
- Cultures
- Laboratory stocks are the result of a process by
which pathogens are intentionally propagated in
order to generate high concentrations. This
increases the risk of infection when exposure to
them occurs. An example of this would be a
patient sample of TB that has been cultured.
10Definition
- Patient Specimens
- Patient Specimens are human or animal materials,
collected directly from humans or animals,
including, but not limited to, excreta, secreta,
blood and its components, tissue and tissue fluid
swabs, and body parts being transported for
purposes such as research, diagnosis,
investigational activities, disease treatment and
prevention.
11Classification of Infectious Substances
- The three proper shipping names for infectious
substances are - Infectious substances, affecting humans, UN 2814
- Infectious substances affecting animals, UN 2900
- Biological Substances Category B, UN 3373 (This
does not require a Dangerous Good Declaration to
ship)
12Classification
- Category A Infectious Substances - an infectious
substance which is transported in a form that
when exposure occurs, is capable of causing
permanent disability, life threatening or fatal
disease in otherwise healthy humans or animals.
Examples of substances that meet this criteria
are located in this table Table 3.6.D. - NOTE An exposure occurs when an infectious
substance is released outside of the protective
packaging, resulting in physical contact with
humans or animals.
13Classification of Infectious Substances
- Infectious substances meeting the Category A
criteria which cause disease in humans or both in
humans and animals must be assigned to UN 2814
(Infectious substance, affecting humans). - Infectious substances which cause disease only in
animals must be assigned to UN 2900 (Infectious
substance, affecting animals).
14Classification of Infectious Substances
- Assignment to UN 2814 or UN 2900 must be based on
the known medical history and symptoms of the
source human or animal, endemic local conditions,
or professional judgment concerning individual
circumstances of the source human or animal. - Example a patient from a foreign country is
admitted to the hospital. You think they may have
Ebola. You will ship all body fluids as
infectious substances (Category A) using all the
applicable packaging and paperwork.
15Classification of Infectious Substances
- Category B, biological substance is an infectious
substance which does no meet the criteria for
inclusion in Category A. - An example of a Category B biological substance
would be a patient's body fluid infected with
mycobacterium tuberculosis. A culture of this
same organism would be a Category A infectious
substance. - You must use your professional judgment in
deciding if an infectious substance is a Category
A or Category B infectious substance. Contact
EHS if you need assistance determining your
classification.
16Classification of Infectious Substances
- Infectious substances in category B must be
assigned to UN 3373 except those organisms on
table 3.6.D - which must be assigned to UN 2814
or UN 2900. - The proper shipping name of UN 3373 is Biological
Substance Category B.
17Classification of Infectious Substances
- Exemptions under Biological Substance
Category B - Substances which do not contain infectious
substances or substances which are unlikely to
cause disease in humans or animals are not
subject to these Regulations unless they meet the
criteria for inclusion in another class i.e. you
add ethanol to the sample. - Substances containing micro-organisms, which are
non-pathogenic to humans or animals are not
subject to these Regulations unless they meet the
criteria for inclusion in another class. - Substances in a form that any present pathogens
have been neutralized or inactivated such that
they no longer pose a health risk are not subject
to these Regulations unless they meet the
criteria for inclusion in another class. - Environmental samples (including food and water
samples), which are not considered to pose a
significant risk of infection are not subject to
these Regulations, unless they meet the criteria
for inclusion in another class. - Dried blood spots, collected by applying a drop
of blood onto absorbent material, or faecal
occult blood screening tests and blood or blood
components which have been collected for the
purposes of transfusion or for the preparation of
blood products to be used for transfusion or
transplantation and any tissues or organs
intended for use in transplantation are not
subject to these Regulations.
18Classification of Infectious Substances
- Exemptions Patient Specimens
- Patient specimens for which there is minimal
likelihood that pathogens are present are not
subject to these Regulations if the specimen is
packed to prevent any leakage and is marked with
the words "Exempt human specimen" or "Exempt
animal specimen", as appropriate. The packaging
must meet the following conditions - The packaging must consist of three components
- a leak-proof primary receptacle(s)
- a leak-proof secondary packaging and
- an outer packaging of adequate strength for its
capacity, mass and intended use, and with at
least one surface having minimum dimensions of
100 mm x 100 mm - For liquids, absorbent material in sufficient
quantity to absorb the entire contents must be
placed between the primary receptacle(s) and the
secondary packaging so that, during transport,
any release or leak of a liquid substance will
not reach the outer packaging and will not
compromise the integrity of the cushioning
material - When multiple fragile primary receptacles are
placed in a single secondary packaging, they must
be either individually wrapped or separated to
prevent contact between them. - Determining whether a patient specimen has a
minimal likelihood that pathogens are present,
should be based on the known medical history,
symptoms and individual circumstances of the
source, human or animal, and endemic local
conditions. Examples of specimens which may be
transported under this paragraph include the
blood or urine tests to monitor cholesterol
levels, blood glucose levels, hormone levels, or
prostate specific antigens (PSA) tests required
to monitor organ function such as heart, liver or
kidney function for humans or animals with
non-infectious diseases, or therapeutic drug
monitoring tests conducted for insurance or
employment purposes and are intended to determine
the presence of drugs or alcohol pregnancy
tests biopsies to detect cancer and antibody
detection in humans or animals.
19Other Classifications
- Biological Products
- For the purposes of these Regulations, biological
products are divided into the following groups - Those which are manufactured and packaged in
accordance with the requirements of appropriate
national authorities and transported for the
purposes of final packaging or distribution, and
use for personal health care by medical
professionals or individuals. Substances in this
group are not subject to these Regulations. These
include but are not limited to finished and
unfinished products such as vaccines. - Those which do not fall under paragraph (a) and
are known or reasonably believed to contain
infectious substances and which meet the criteria
for inclusion in Category A or Category B.
Substances in this group must be assigned to UN
2814, UN 2900 or UN 3373, as appropriate. - Note Some licensed biological products may
present a biohazard only in certain parts of the
world. In that case, competent authorities may
require these biological products to be in
compliance with local requirements for infectious
substances or may impose other restrictions
20Other Classifications
- Genetically modified microorganisms are
Organisms that do not meet the definition of
infectious substances but posses genetic material
that has been purposely altered through genetic
engineering in a way that does not occur
naturally. - Assigned UN 3245
- UN 3245 label
- These items must be triple packaged (leak proof
primary container, leak proof secondary
container, strong outer container). Liquids must
have sufficient absorbent material to absorb all
contents outside of the primary container. Outer
containers must have sender and receiver names,
addresses, and phone number marked on the box.
21Other Classifications
- Infected Animals
- A live animal which has been intentionally
infected and is known or suspected to contain an
infectious substance cannot be transported by air
unless the infectious substance contained cannot
be consigned by any other means. Infected animals
can only be transported by certain carriers. With
the shipment there must be a DOT letter of
authorization. - In order to receive infected animals you must
obtain an import permit from the USDA. Both a DOT
letter of authorization and USDA Permit take
weeks to obtain.
22Identification
- Category A Infectious Substance
- The table from the Dangerous Goods Regulations
provides a lot of critical information. The
entries for infectious substances are shown here.
You will not find a microorganism listed by its
scientific/technical name. There are two UN
numbers UN 2814 and UN 2900 for Category A
Infectious Substances (Column A). The asterisk
beside infectious substances means you must put
the technical name (specific name of the
organism) on any paperwork. You do not put the
technical name on the outside of the package.
Column C gives the class or division and Column D
gives the hazard label that will be affixed to
the package. Columns J and L give the quantity
limits per package type. - 2011 Update Category A infectious substances are
packed according to Packing Instruction 620
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Passenger and Cargo Aircraft Passenger and Cargo Aircraft Passenger and Cargo Aircraft Passenger and Cargo Aircraft Cargo Aircraft Only Cargo Aircraft Only S.P. See 4.4 M ERG Code N
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Ltd Qty Ltd Qty Pkg Inst I Max Net Qty/Pkg J Pkg Inst K Max Net Qty/Pkg L S.P. See 4.4 M ERG Code N
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Pkg Inst G Max Net Qty/Pkg H Pkg Inst I Max Net Qty/Pkg J Pkg Inst K Max Net Qty/Pkg L S.P. See 4.4 M ERG Code N
2814 Infectious substance, affecting humans (solid) 6.2 Infectious subst. E0 -- -- 620 50 g 620 4 kg A81 A140 11Y
2814 Infectious substance, affecting humans (liquid) 6.2 Infectious subst. E0 -- -- 620 50 mL 620 4 L A81 A140 11Y
2900 Infectious substance, affecting animals only (solid) 6.2 Infectious subst. E0 -- -- 620 50 g 620 4 kg A81 A140 11Y
2900 Infectious substance, affecting animals only (liquid) 6.2 Infectious subst. E0 -- -- 620 50 mL 620 4 L A81 A140 11Y
23Identification
- Category A Infectious Substance
- This slide shows the packing instruction and
maximum quantity per package. The limits are
different for passenger and cargo aircraft. - You are only allowed to ship 50mg/g per package
on a passenger and cargo aircraft. You are only
allowed to ship 50mL (liquid) or 50g (solid) per
package on a passenger and cargo aircraft. With
the "cargo aircraft only" label you can ship up
to 4L (liquid) or 4 kg (solid) on a cargo
aircraft only. - Cargo Aircraft Only Label
Passenger and Cargo Aircraft Passenger and Cargo Aircraft Passenger and Cargo Aircraft Passenger and Cargo Aircraft Cargo Aircraft Only Cargo Aircraft Only
Ltd Qty Ltd Qty Pkg Inst I Max Net Qty/Pkg J Pkg Inst K Max Net Qty/Pkg L
Pkg Inst G Max Net Qty/Pkg H Pkg Inst I Max Net Qty/Pkg J Pkg Inst K Max Net Qty/Pkg L
-- -- 620 50 g 620 4 kg
-- -- 620 50 mg 620 4 L
-- -- 620 50 g 620 4 kg
-- -- 620 50 mL 620 4 L
24Identification
- Biological Substance, Category B
- The UN number 3373 is in Column A.
- When shipping biological substances you have to
use packing instruction 650 and you can ship up
to 4 L per outer package (primary containers
cannot exceed 1 L.) - The 4L quantity excludes ice, dry ice or liquid
Nitrogen when keeping specimens cold.
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Passenger and Cargo Aircraft Passenger and Cargo Aircraft Passenger and Cargo Aircraft Passenger and Cargo Aircraft Cargo Aircraft Only Cargo Aircraft Only S.P. See 4.4 M ERG Code N
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Ltd Qty Ltd Qty Pkg Inst I Max Net Qty/Pkg J Pkg Inst K Max Net Qty/Pkg L S.P. See 4.4 M ERG Code N
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Pkg Inst G Max Net Qty/Pkg H Pkg Inst I Max Net Qty/Pkg J Pkg Inst K Max Net Qty/Pkg L S.P. See 4.4 M ERG Code N
3373 Biological substance, Category B 6.2 E0 -- -- --See 650-- --See 650-- --See 650-- --See 650-- 6L
25Identification
- Biological Products
- There is no UN number in the left hand column for
biologicals. It states they are not restricted.
You do not need diamond shaped labels and you can
ship as much as you want as long as no chemicals
or infectious agents are present.
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Passenger and Cargo Aircraft Passenger and Cargo Aircraft Passenger and Cargo Aircraft Passenger and Cargo Aircraft Cargo Aircraft Only Cargo Aircraft Only
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Ltd Qty Ltd Qty Pkg Inst I Max Net Qty/Pkg J Pkg Inst K Max Net Qty/Pkg L
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Pkg Inst G Max Net Qty/Pkg H Pkg Inst I Max Net Qty/Pkg J Pkg Inst K Max Net Qty/Pkg L
Biological products Manufactured and packaged in accordance with the requirements of national governmental health authorities and transported for the purposes of final packaging or distribution, and use for personal health care by medical professionals or individuals ----NOT RESTRICTED---- ----NOT RESTRICTED---- ----NOT RESTRICTED---- ----NOT RESTRICTED---- ----NOT RESTRICTED---- ----NOT RESTRICTED---- ----NOT RESTRICTED---- ----NOT RESTRICTED---- ----NOT RESTRICTED---- ----NOT RESTRICTED----
26Chemical Preservatives
- Solutions used to preserve biological samples may
be regulated as dangerous goods. - Ethanol, greater than 24 is assigned to UN1170,
Class 3, Ethanol, PGII - 10 to lt25 Formaldehyde is assigned to UN3334,
Class 9, Aviation regulated liquid, n.o.s. - Formaldehyde, not less than 25 assigned to
UN2209, Class 8, Formaldehyde solution PGIII - Formaldehyde combined with a flammable substance
may qualify as UN1198, Class 3 (Sub risk 8),
Formaldehyde solution, flammable. - Call EHS for specific packaging and training
before shipping chemicals
27Packing Groups
- Packing groups apply to toxic substances and
chemicals but not infectious substances,
biological products or Category B biological
substances. Here is an example of the packing
group criteria for class 3 materials (flammable
liquids). - The packing groups pertain to performance test
requirements. They are assigned with regard to
the relative degree of danger of the article or
substance. The IATA DGR establishes packing group
assignments for all applicable classes based on
the type of hazard. For example Class 8 materials
are assigned packing groups based on corrosivity
and Class 6.1 materials are assigned based on
toxicity.
Packing Group Flash Point (closed cup) Initial Boiling Point
I Less than or equal to 35 C
II Less than 23 C Greater than 35 C
III Equal to or greater than 23 C but less than or equal to 60.5 C Greater than 35 C
28Packing Groups
- The packing group for a material is indicated on
the table in the Dangerous Goods Regulations.
Here is an example using the listing for Ethanol. - Ethanol has two packing groups listed (column E).
The flashpoint of your ethanol solution will
determine which packing group and packing
instructions to use. Check the MSDS for
flashpoint information.
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Passenger and Cargo Aircraft Passenger and Cargo Aircraft Passenger and Cargo Aircraft Passenger and Cargo Aircraft Cargo Aircraft Only Cargo Aircraft Only S.P. See 4.4 M ERG Code N
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Ltd Qty Ltd Qty Pkg Inst I Max Net Qty/Pkg J Pkg Inst K Max Net Qty/Pkg L S.P. See 4.4 M ERG Code N
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Pkg Inst G Max Net Qty/Pkg H Pkg Inst I Max Net Qty/Pkg J Pkg Inst K Max Net Qty/Pkg L S.P. See 4.4 M ERG Code N
1170 Ethanol 3 Flamm. liquid II III E2 E1 Y341 Y344 1 L 10 L 353 355 5 L 60 L 364 366 60 L 220 L A3 A58 A180 3L 3L
29Shipping With Formalin
- Shipper's Declaration for Dangerous Goods
- Many people ship large amounts of formalin to
preserve their specimens. Here is an example of
the Shippers Declaration for Dangerous Goods when
shipping formalin. If you are shipping formalin
or any other chemical, you need to call EHS at
962 - 5507 for more in-depth training.
30Dangerous Goods in Excepted Quantities
- There is a provision in the Dangerous goods
regulations that allows small quantities of some
dangerous goods to be shipped as "dangerous goods
in excepted quantities. - This is very useful for small amounts of
hazardous chemicals. - Check the EQ column (column F) on the Dangerous
Goods Table for the material to find the Excepted
Quantity code. - Reference table 2.7 to determine the quantity
allowed under your item's code. - Some materials are not allowed to ship as
Excepted Quantities. These will have an E0 in
column F - For the EQ table, click here table 2.7
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Passenger and Cargo Aircraft Passenger and Cargo Aircraft Passenger and Cargo Aircraft Passenger and Cargo Aircraft Cargo Aircraft Only Cargo Aircraft Only S.P. See 4.4 M ERG Code N
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Ltd Qty Ltd Qty Pkg Inst I Max Net Qty/Pkg J Pkg Inst K Max Net Qty/Pkg L S.P. See 4.4 M ERG Code N
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Pkg Inst G Max Net Qty/Pkg H Pkg Inst I Max Net Qty/Pkg J Pkg Inst K Max Net Qty/Pkg L S.P. See 4.4 M ERG Code N
2516 Carbon tetrabromide 6.1 Toxic III E1 Y645 10 kg 670 100 kg 677 200 kg 6L
31Dangerous Goods in Excepted Quantities
- This form can be downloaded at http//ehs.unc.edu/
ih/lab/docs/excepted.pdf. - It needs to be printed on a color printer.
- In the upper box you will type the Class
number(s), with sub risks in parenthesis. This is
found in column C of the Dangerous Goods table. - In the lower box you will type either your name
and address or the recipient's name and address
IF it is not already marked ON the package. - This label along with an address label placed on
a strong outer box is what is needed for shipping
excepted quantities of chemicals not forbidden
for transport.
The material must be in a leak proof primary
container. The primary container needs to be
taped closed. This primary container must be
securely packed in a secondary container with
absorbent/cushioning material in such a way that
the primary container will not break, puncture,
or otherwise release its contents. The secondary
container must be securely packed in a strong
rigid outer packaging (wood, cardboard, or other
equally strong material). Each outer package
must be large enough to apply all necessary
markings.
32Dangerous Goods in Excepted Quantities
- Excepted Quantity Package Test
- The complete package must be capable of
withstanding the following drop and load tests.
This must be demonstrated by testing and
appropriately documented using this form. - Excepted Quantity Package Test Verification Form
(http//ehs.unc.edu/ih/lab/docs/eq_test_form.pdf) - For the purposes of testing you will use a
substance with similar physical characteristics
(mass, grain size, density, etc.) to the item you
intend to ship. Fill the primary container to
98 capacity. - Triple package this substance in identical
primary, secondary (including absorbent/cushioning
), and outer containers to what you intend to use
for shipping and perform the following tests
33Dangerous Goods in Excepted Quantities
- Drop Test
- From a height of 1.8 m (5.9 feet), perform each
of the following drops onto a rigid,
non-resilient flat and horizontal surface - Flat on the base
- Flat on the top
- Flat on the longest side
- Flat on the shortest side
- On a corner
- Load Test
- Calculate the mass of identical size and weight
packages as your test sample if stacked to a
height of 3 m (10 feet). Apply this amount of
force to the top surface of your package for 24
hours.
34Dangerous Goods in Excepted Quantities
- A successful package test results in no leakage
or breakage of the inner containers and no
significant reduction in effectiveness of any of
the 3 layers of packaging. -
- Remember to document this package test using this
form (http//ehs.unc.edu/ih/lab/docs/eq_test_form.
pdf) -
- If you are using packing materials and specimens
that you have previously tested and documented
you do not need to re-test the package. You may
use a copy of the package test verification form
from a previous test of the same materials. Make
sure you keep a copy of the package test
verification form in your shipping records.
35Dangerous Goods in Excepted Quantities
- Here is an example of the label for a package
containing an excepted quantity of a Class 3
flammable liquid.
36Dangerous Goods in Excepted Quantities
- Many people ship their biological samples in
formalin or ethanol to preserve them. Packing
instructions 620 (UN2814 and 2900 Category A
infectious substances) and 650 (UN3373 Biological
Substances, Category B) allow for a quantity of
30mL or less of dangerous goods in classes 3, 8,
or 9 to be packed in each primary receptacle
containing infectious substances. This includes
commonly used preservatives such as formalin,
ethanol, or formaldehyde. - When these small quantities are packed with
infectious substances using the packing method
for that infectious substance, the excepted
quantity label is not required. The infectious
substance packaging will be sufficient. - This does not include phenol which is a class 6
chemical.
37Biological Specimens Category B Packaging
- Selecting Proper Packaging
- Selecting the proper packaging is one of the most
important functions of the shipper. - The shipper is responsible for all aspects of the
packing of dangerous goods. - The carrier (FedEx, DHL, World Courier, etc.)
will not help you package your material.
38Biological Substance Category B Packaging
- Selecting Proper Packaging
- The shipper must comply with the following
packing instructions - When shipping UN2814 or UN2900 Category A
infectious substances use Packing Instruction 620
pdf - When shipping UN3373 Category B infectious
substances use Packing Instruction 650 pdf - When shipping dry ice use Packing Instruction 954
pdf - Make sure the responsibilities for packing are
complete when the package is given to the carrier
for shipment
39Biological Substances Category B Packaging
- Category B Infectious Specifications
- These are the minimum packaging requirements for
Packing Instruction 650 - The packagings must be of good quality, strong
enough to withstand the shocks and loadings
normally encountered during transport, including
trans shipments. - "Packagings must be constructed and closed so as
to prevent any loss of contents that might be
caused under normal conditions of transport, by
vibration or by changes in temperature, humidity
or pressure." - The packaging must consist of three components
- Primary receptacle(s)
- Secondary packaging(s)
- Rigid Outer Packaging
40Biological Substance Category B Packaging
- Packaging Materials for Category B Substances
- This picture was taken from FedEx's Points to
Consider brochure for mailing Category B
substances. Category B substances can be shipped
in a cardboard mailing tube or a plastic
container. You do not need special absorbent.
Cotton balls or paper towels may be used.
41Biological Substance Category B Packaging
- Biological Substance, Category B Packaging
Requirement - Primary receptacle(s) must be leakproof and
contain - no more than 1L
- Secondary packaging must be leakproof
- If multiple fragile receptacles are in a single
secondary - package they must be individually wrapped or
separated - to prevent contact
- Sufficient absorbent material must be placed
between - the primary and secondary receptacles.
42Biological Substance Category B Packaging
- Biological Substance, Category B Packaging
Requirement - Water tight packaging (above in photo)
- Pressure tested packaging (tyvek bag below in
photo) - The primary receptacle or the secondary packaging
must be able to withstand without leakage an
internal pressure test of 95 kPA in the range of
-40 C to 55 C. When you are ordering shipping
materials make sure you order primary or
secondary containers that meet the 95 kPA. - Notice the bio hazard symbol on the packaging. It
is an OSHA (not an IATA) requirement when
shipping blood or other potentially infectious
material.
43Biological Substance Category B Packaging
- Biological Substance, Category B Packaging
Requirement - Secondary packaging
- Itemized list of contents
- Placed in outer packaging
- Outer packaging must be marked with the
followingThe name, address and telephone number
of a responsible person. UN 3373 must be marked
on the outside of the box adjacent to the words
Biological Substance Category B. - The completed package must be able to pass a drop
test of 1.2 M on all sides. - The biohazard symbol is not required on the outer
box. - Make sure your specimens do not move about
loosely in the box. - It is useful many times when shipping out of the
country to put "For Research Purposes Only" on
the outside of the box.
44Biological Substance Category B Packaging
45Biological Substance Category B Packaging
- US Postal Service Label Requirement for Specimens
OSHA "Biohazard Label" - The U.S. Postal Service accepts Biological
Substance Category B. You no longer display the
Biohazard symbol on the outside. If you are
shipping chemicals or blood or other potentially
infectious materials using the U.S. postal
service please call EHS at 962 - 5507.
46Shipping With Dry Ice
- Use Packing Instruction 954
- Dry ice is always considered a
- Dangerous good
- It must always be declared by marking, labeling,
(Class 9) and documentation. - If there are no other dangerous goods in a
shipment, a Shippers Declaration is not required
(red hatch-mark form). - It is very important that dry ice is never placed
in a sealed container. The build-up in pressure
will cause violent failure of the container. - When shipping dry ice the following needs to be
on the outside of the box "9 misc label, UN
1845 and kg" - The package must be able to release vapor at all
times. The lid of a Styrofoam cooler should not
be taped in place. Tape the outer cardboard box.
Even when transporting dry ice by ground, basic
safety precautions should be followed. Allow
ventilation of the cooler and the vehicle. CO2
can build up in a car with the windows rolled up.
47Shipping With Dry Ice
- Identification
- Several of these entries for dry ice look alike.
The one you want is UN 1845, Class 9. The Packing
Instruction when filling out the Dangerous Goods
Declaration is 954. - 2011 Update Dry Ice is packed according to
Packing Instruction 954
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Passenger and Cargo Aircraft Passenger and Cargo Aircraft Passenger and Cargo Aircraft Passenger and Cargo Aircraft Cargo Aircraft Only Cargo Aircraft Only S.P. See 4.4 M ERG Code N
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Ltd Qty Ltd Qty Pkg Inst I Max Net Qty/Pkg J Pkg Inst K Max Net Qty/Pkg L S.P. See 4.4 M ERG Code N
UN/ ID no. A Proper shipping Name/Description B Class or Div. (Sub Risk) C Hazard Label(s) D PG E EQ F Pkg Inst G Max Net Qty/Pkg H Pkg Inst I Max Net Qty/Pkg J Pkg Inst K Max Net Qty/Pkg L S.P. See 4.4 M ERG Code N
1845 Carbon dioxide, solid 9 Miscellaneous E0 -- -- 954 200 kg 954 200 kg A48 A151 9L
48Shipping With Dry Ice
- Here is an example of the "Special Handling" box
of the Air Waybill (FedEx) - The proper Shipping Name box should be checked
- The Class Number 9 (misc) is printed on the
form-fill in the amount of dry ice - The UN Number UN1845 should be on the form
- One of the following boxes must be checked
- Does this shipment contain dangerous goods?
- Wet ice or blue ice packs are not considered
dangerous goods. Pack both so the package does
not leak. - If you are shipping Biological Substances
Category B with wet ice, blue ice, dry ice, or at
ambient temperatures you need to check the box.
"Yes" (Shippers declaration not required). If you
are shipping Infectious Substance Category A on
dry ice you will check 'yes' (as per attached
shipper's Declaration).
49Shipping With Overpacks
- Overpacks are large packages capable of
containing one or more smaller packages. Many
people use the MediPak diagnostic shipper with an
inner UN 6.2 infectious shipper box. - Dangerous goods packages within the overpack must
be correctly packed, marked, labeled and in
proper condition.
50Shipping With Overpacks
- The overpack must have on the outside of the box
- All necessary marks and labels.
- If the UN package specification marks are not
- visible, a statement that says "Overpack" must
- appear on the outside package.
- UN Package Specification MarksRequired on inner
package of overpack containing infectious
substances.
51Shipping With Overpacks
- Labeling the Overpacks for Infectious Substances
- The overpack must be labeled in the following
way - A Division 6.2 Infectious Substance Hazard Label
next to the proper shipping name and UN number
(UN 2814) - Net quantity of infectious substance adjacent to
proper shipping name - Package Orientation labels (up arrows) on
opposite sides of the overpack if not pre-printed
on the box. - A Class 9 label (if Dry Ice is used).
- Other dangerous goods must not be packed in the
same package as infectious substances unless they
are needed for maintaining viability, stabilizing
or preventing degradation or neutralizing the
hazards of infectious substances. A quantity of
30 mL or less of dangerous goods included in
classes 3 (ethanol), 8 (formaldehyde), 9
(formalin) may be packed in each primary
receptacle containing infectious substances NO
excepted quantity label is needed. - An overpack does not need to be a UN certified
package. It can be a strong, recycled box. - An example of a much used overpack is the UN
Certified smaller box inside the outer Medifreeze
box.
52Infectious Substances Packaging
- Packing Specifications Infectious Substances
(Category A) - With proper packaging you ensure the safety of
those who may handle or unpack the contents of
the package. Proper packaging ensures that the
material is not released during transportation. - Here are the most important requirements for
Packing Instruction 620 - watertight primary receptacle
- watertight secondary packaging
- absorbent material, if liquid
- itemized list of contents between the secondary
and outer container - UN certified outer packaging
- at least 100mm x 100 mm (4 in x 4 in.)
- Either the primary or secondary container must be
capable of withstanding without leakage an
internal pressure producing a pressure
differential of not less than 95 kPa and
temperatures in the range of -40 C to 55 C.
53Infectious Substances Packaging
- UN Certified Packaging
- There are several requirements for certified
packaging. One requirement for certified
packaging is a drop test. - A prototype of the package, properly packed with
its filled primary and secondary containers, is
dropped from a height of 30 feet on all sides and
a corner. It is then subjected to an hour of
rainfall and dropped on all sides again.
Following the drop test there must be no leakage
from the primary receptacles which must remain
protected by absorbent in the secondary
packaging. Another test to meet UN certified
packaging is the puncture test. - The UN certification stamp on the box certifies
that the package has been subjected to and passed
all required tests. The UN certification stamp
looks like this
U 4G/CLASS 6.2/07 DK/ N SP-9989-ERIKSSON
54Infectious Substances Packaging
- UN Certified Packaging
- Here is an example of an infectious substance
shipper. The UN Certification Symbol is
pre-printed on the tested boxes. Under no
circumstances must you write the UN certification
mark on the box. - Packages are expensive but reusable. When
shipping a box back to a collaborator, deface
labels (do not tear them off) and mark it as
empty.In order to reuse an infectious shipper
cut the tape to open - do not tear the tape off
the box.
55Infectious Substances Packaging
- Packing Instruction 620 for Class 6.2
- An overview for the Packing and Labeling of
Infectious Substances.Note the UN Specification
marks on the box A UN Certified box is tested
with a primary and secondary container. You do
not want to change out the components of the box.
Ship the box the way it was originally tested to
ensure its integrity.
56Infectious Substances Packaging
- Fisherbrand Biohazard Mailers
- Take care when selecting your packaging. You
cannot ship infectious material from Category A
in these cardboard tubes. You will notice there
are no UN markings. These should only be used
when shipping exempt specimens or Category B
materials. When shipping Category B materials
make sure the mailer you buy meets the 95kPa
pressure test.
57Infectious Substance Packaging (Category A)
- Requirements
- Primary containers must be glass, metal or
plastic (leave room for expansion) - Primary container wrapped in absorbent
- Positive means of ensuring a leak-proof seal must
be provided such as heat seal, skirted stopper or
metal crimp seal - if screw caps are used they
must be secured with tape or parafilm. Make sure
you have enough absorbent for all liquids. If
multiple fragile primary receptacles are placed
in a single secondary packaging they should be
individually wrapped or separated to prevent
contact between them. Plastic Primary receptacles
capable of withstanding very low temperatures
should be used when shipping with liquid
nitrogen.
58Infectious Substance Packaging (Category A)
- Requirements
- Place Primary Packaging in Secondary Packaging
- Water tight packaging (above in photo)
- secondary packaging (below in photo)
- Primary or secondary packaging has to meet the
95kPa pressure test. The White Tyvek bag pictured
meets these requirements
59Infectious Substance Packaging (Category A)
- Requirements
- Put the secondary packaging along with the
itemized list of contents in the support package.
It supports the contents as the dry ice
dissipates. All goes into a UN Certified outer
package. You MUST use a Class 6.2 infectious
Shipper to ship infectious substances
(UN2814/UN2900). - Click here to see an example of the UN Package
Specification Mark http//ehs.unc.edu/training/se
lf_study/shipping/images/unspecification.jpg
60Infectious Substance Packaging (Category A)
- Requirements
- The interior support packaging secures the
secondary package as the dry ice dissipates. - You do not want the contents of your package
moving around inside the package unsecured.
61Infectious Substance Packaging (Category A)
- Requirements
- Place insulated container inside certified outer
packaging with UN Specification marks. - Remember do not tape the lid of the insulated
cooler. Tape the outer box.
62Infectious Substance Packaging (Category A)
- Requirements
- Marking and Labeling of Outer Packaging for
Infectious Substances Shipped with Dry Ice - Class 6.2, infectious label
- Dry Ice name and quantity label
- Class 9, dry ice label
- UN packaging certification
- Orientation marks, 2 sides
- Consignee address and phone number
- Shipper with phone of person responsible
- Proper shipping name, technical name, UN
- number and net quantity of infectious substance
63Infectious Substance Documentation
- Shipping Documentation
- Includes the following...
- Preparing the Shippers Declaration, Airway Bill,
Shipping Document. - Reviewing the Dangerous Goods Table in the
appropriate regulations. - Listing all classes of Dangerous Goods, remember
that dry ice is a Class 9 Dangerous Good - Include emergency response information.
- - When shipping out of the U.S. a commercial
invoice is also required for customs. - - An import permit from the country you are
shipping to may also be needed when shipping. - - A letter on UNC letterhead will aid your
shipment through customs.
64Infectious Substance Documentation
- Shipping Documentation
- The Shippers Declaration needs to be kept for 2
years (domestic) / 5 years (international). - All Shippers Declarations must be typed.
- A typed signature is unacceptable
- A signature can be handwritten, stamped or a
facsimile - A physical address is needed on the paperwork and
box - no P.O. Boxes
65Infectious Substance Documentation
- Shipper's Responsibilities
- Only the shipper is authorized to complete and
sign the Shippers Declaration for Dangerous
Goods - Once signed, the document is a sworn statement to
the carrier that the shipment has been prepared
in accordance with the regulations - As a legal document, the Declaration binds the
shipper to its terms and conditions. - The person who signs the DG Declaration should be
trained and certified. - If you are inexperienced at filling out these
forms have someone review it and check for
errors. - You can call EHS at 962-5507 for assistance.
66Infectious Substance Documentation
- Dangerous Goods Declaration
67Infectious Substance Documentation
- Dangerous Goods Declaration
- A fillable template with instructions for
completing it can be found here
http//ehs.unc.edu/ih/lab/generic.shtml -
- As of January 10, 2011 FedEx will not accept a
Dangerous Goods Declaration created using this
template (all other carriers will). You must use
a Dangerous Goods Declaration created using
specific FedEx software. Contact EHS for more
information on completing Dangerous Goods
Declarations for FedEx shipments.
68Infectious Substance Documentation
- 24-Hour Emergency Number
- Chemtrec is UNC-CHs 24 hour contact number in
the event of an emergency - 1-800-424-9300 within the U.S. when out of the
country (703-527-3887) - You must also put your non-emergency number on
the shipping papers (in the to/from section). - Not acceptable on shipping papers
- Pager number
- CDC reporting number
- Before shipping you must fax Chemtrec a Material
Safety Data Sheet on your material (Fax number
1-703-741-6037). You only fax it once. It is put
into their database. Make sure you write
UNC-Chapel Hill on the cover page of your fax. If
you ship hazardous materials and you do not have
an emergency number listed on the paperwork you
can be subject to significant fines.
69Infectious Substance Documentation
- MSDS for Emergency Response
- Health Canada has a web site that provides
material safety data sheets on infectious agents.
You can find them at the following web site
http//www.phac-aspc.gc.ca/msds-ftss/p - If you cannot find what you need you can write
your own.
70Emergency Response
- Damaged Shipment
- How do you know that a package contains dangerous
goods? Look for the red hatch marks on paperwork,
UN and diamond shaped labels on box. - A damaged package may be crushed or leaking.
- Do not sign for packages without seeing them
- Inspect package before signing
- Do not accept a package that is damaged
- Packages are the responsibility of the Shipper
until accepted by recipient - If the package is damaged or leaking offer
assistance in cleaning up the spill (call EHS).
The carrier should be prepared to deal with the
spill.
71Emergency Response
- Emergency Response for Damaged Package or Spill
on Campus - In a laboratory setting it is expected that staff
are prepared to cope with a spill. - All labs should have an emergency spill kit on
hand and train all personnel in appropriate
emergency response. - Isolate spill or leak area immediately in all
directions. - Keep unauthorized personnel away.
- Obtain identity of substance involved if possible
and report spill to appropriate authorities. - Do not touch or walk through spilled material.
- Do not touch damaged containers or spilled
material unless wearing appropriate protective
clothing. - If you need to, call EHS (962 - 5507) to help
with spill clean up.
72Emergency Response
- Emergency Response for Damaged Package or Spill
on Campus - Be very careful to avoid contact with broken
glass or sharp objects that may cause cuts or
abrasions that could significantly increase the
risk of exposure. - Damaged packages containing solid CO2 as a
refrigerant may produce water or frost from
condensation of air. Do not touch this liquid as
it could be contaminated by the contents of the
package.
73Emergency Response
- Emergency Response for Damaged Package or Spill
on Campus - Liquid nitrogen may be present and can cause
severe burns. - Absorb spilled materials with earth, sand or
other non-combustible material while avoiding
direct contact. - Cover damaged package or spilled material with
damp towel and keep wet with liquid bleach of
other disinfectant - Evaluate potential personal exposure
- Contact UNC Employee Occupational Health Clinic
(966-9119) for post exposure follow-up
74Security Plan
- If you ship High Consequence dangerous goods you
should adopt, implement and comply with a
security plan that addresses the elements
specified in section 1.6.3.2 of the IATA
Dangerous Goods Regulations - High consequence Dangerous Goods are those that
have the potential for misuse in a terrorist
incident and which may as a result produce
serious consequences. They include 1.1, 1.2, 1.3
explosives 2.3, toxic gases 6.1 toxins 6.2
infectious substances 7 radioactive materials.
75Security Plan
- Labs need to take specific action in order to
provide security against theft of highly
hazardous materials, and to ensure compliance
with new regulations. - EHS urges each lab/clinic to review and develop
procedures to ensure the security of hazardous
materials in your area.
76Security Plan
- Many of you already implement security measures
- Locking up controlled substances, syringes, and
needles - Securing radioactive material
- An easy way to increase laboratory security is to
lock the lab whenever it is left unattended - Keep records of dangerous good or types of
dangerous goods transported - Review how you store your dangerous goods
- Put in place procedures for reporting and dealing
with security threats, breaches of security, or
security incidents
77Security Plan
- You should control access to areas where
hazardous chemicals are used and stored - Lock freezers, refrigerators where biological
agents, hazardous chemicals or radioactive
materials are stored - Approach anyone you don't recognize who appear to
be wandering in lab areas - Assign security responsibility to one employee in
your lab. Give them appropriate authority to
carry out their responsibilities.
78Security Plan
- Use a log book to sign highly hazardous materials
in and out of secure storage - Take a periodic inventory of highly hazardous
chemicals, biological agents/toxins, radioactive
material and controlled substances - This could be as simple as frequently looking at
your chemical containers to make sure none are
missing - Track the use and disposal of hazardous
materials. Report any missing inventory to Public
Safety or EHS. - Know what materials are being ordered and being
brought into the laboratory - Consider having all lab staff wear identification
badges
79Contact for Packaging Materials
- inmark, inc.Atlanta, GA800-646-6275www.inmarkin
c.com - SAF-T-PAKEdmonton, Alberto, Canada800-814-7480w
ww.saftpak.com - CARGOpak, Corp.Raleigh, NC800-266-0652www.cargo
pak.com - Fisher Scientific800-766-7000www.fishersci.com
- Contact your carrier for specific information
regarding the shipment of Category B and Category
A infectious substances. - Your carrier can have more stringent requirements
than IATA i.e. FedEx requires you to create the
Dangerous Goods Declaration using their specific
software.
80Other Regulatory Requirements
- When importing pathogens that affect poultry or
livestock a USDA permit is needed from the Animal
and Plant Health Inspection Service (APHIS) - When importing plants, animals, insects,
earthworms, soil, etc., you also need an import
permit. - For items not needing an APHIS import permit
(human cell, culture, serum, blood) a guideline
letter is required - The letter will aid your shipment through
customs. - Centers for Disease Control Prevention
- A permit is required for the importation of
certain etiological agentsSelect agent transfers
require a Form 2 permit. - Facilities transferring or receiving select
agents must be registered with CDC - Each transfer of a select agent must be
documented - Contact EHS for more information
- Department of Commerce licenses are required when
exporting specific biological agents, genetic
elements of these agents, toxins, certain
chemicals and equipment. Contact EHS prior to
exporting materials from your lab for an Export
Control evaluation. - OSHA Blood Bloodborne pathogens training is
required if you work with blood, other
potentially infectious substances, or human cell
culture. (if you have complied with OSHA's BBP
you have not complied with shipping regulations) - Shipping overseas can be quite complicated
because you need to consider the requirements of
the receiving country. - These additional requirements can take up to a
month to accomplish - plan your shipment! - Call the EHS Shipping Specialist for help.
81Vapor Shipper
- Liquid Nitrogen
- Liquid Nitrogen is a dangerous good that has
specific package requirements - It is a class 2.2 Non-flammable, non-toxic gas
assigned to UN 1977 Nitrogen, refrigerated liquid
(If packaged with the vapor shipper it is exempt.
You do not need a non flammable 2.2 label. Nor do
you declare the liquid nitrogen on the shipping
papers) - Insulated packagings (vapor shipper) containing
refrigerated liquid nitrogen fully absorbed in a
porous material and intended for transport, at
low temperature are not regulated. - When using a vapor shipper the words "Not
Restricted" and the special provision number
"A152" must be included in the description of the
substance on the airway bill. - A152 must also be typed in the "authorization"
column of the Dangerous Goods Declaration.
82Vapor Shipper
- Follow manufacturers directions to properly
prepare vapor shipper. The blue layer is porous.
After charging the shipper, pour off the excess
liquid nitrogen. They cost from 600 - 5000.
Vapor shippers can maintain freezing temperatures
for up to three weeks. - If you are shipping infectious substances in a
vapor shipper make sure the shipper is IATA/ICAO
certified to ship infectious substances. - The 6.2 label and proper shipping name are
required on the outside of the shipper when
transporting infectious substance.
83Examples
- Decide whether sample should be shipped as
infectious substance or exempt specimen.
84Examples
- Example 1
- A patient (from South Africa) is ill with
symptoms of hemorrhagic fever. You are given the
task of sending blood samples for confirmation of
Ebola to the Centers for Disease Control and
Prevention in Atlanta, GA. - Category A Infectious Substance
- Category B Biological Substance
- Exempt Human Specimen
85Examples
- Example 2
- In a clinical lab you are given a pleural sample
to be tested for M. tuberculosis. You culture it
then send it off for confirmation. When sending
it off are you going to classify as infectious or
diagnostic? - Category A Infectious Substance
- Category B Biological Substance
- Exempt Human Specimen
86Examples
- Example 3
- Your collaborator sent you the laboratory strain
of Francisella tularensis you wanted the live
vaccine strain you need to send it back to them. - Category A Infectious Substance
- Category B Biological Substance
- Exempt Human Specimen
87Examples
- Example 4
- Your lab has been told to send off for
investigational purposes spinal fluid taken from
a hospital patient. You are asked to send it off
to test for several diseases including
meningitis. - Category A Infectious Substance
- Category B Biological Substance
- Exempt Human Specimen
88Examples
- Example 5
- Your lab is conducting a study on the effect of
folic acid and early pregnancy in 120 healthy
women. You are required to send off blood,
saliva, and fecal materi