Title: ???? ?? ????????? ????? Axial Flux ?????? ??????
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3Vs. brush using
Stator windings
Rotor magnets
brushless
brush
4Vs. shape
Disk-shaped
Cylindrical
5Vs. current-field directions
Currents
Magnetic field
Torque
Rotation axles
Axial-Field
Radial-Field
6WE DEAL WITH AND OFFER
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8 Brushless ?
- No brushes no maintenance
- No brushes long working life
- No brushes no sparking
- No brushes reduced EMI / RFI
9 Disk-shaped ?
System with DISK-SHAPED
system with CYLINDRICAL
10 Axial Flux ?
AXIAL FLUX
RADIAL FLUX
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13Electromagnetic Structure
14General Design
15Stator
16Rotor
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18Electromagnetic Structure
19General Design
20Stator
Coils
Carrying structure
21Rotor
Permanent magnets
Yoke
Carrying structure
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23Various Stators-Rotors Combinations
24Modularity
Interposed Rotors
End Rotors
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27Features
- Axial direction of magnetic flux and radial
direction of electric currents - Thin disk-shaped rotor
- Flat Nd-Fe-B magnets
- Reeled electric steel core
- Thermo conducting cooling mechanism
- Reduced cogging
28Advantages
- Excellent torque-to-volume, torque/weight ratios
(up to 23 Nm/kg) - High stall torque
- Highest acceleration
- Low mechanical time constant
- Wide operating speed range
- Allowance for peak torques without forced cooling
29Applications
- Drives for robotic (with and without
transmission) - Drives for high inertia loads
- Direct drive rotation tables
- Torquers
30Implementations
- Servo-motors for robotics
BDM 002 (4.4 Nm stall 4.4 kg)
BDM 006 (14.4 Nm stall 10.0 kg)
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32Features
- Axial direction of magnetic flux and radial
direction of electric currents - Light-weight disk-shaped stator
- Absolutely no cogging
- No parasitic forces between rotor and stators
- Self-ventilation or forced cooling
- Very low inductance
33Advantages
- No eddy-current losses
- Excellent power/weight, power/volume ratios
- Extremely high efficiency at high speeds
- Absolutely smooth rotation
- Excellent controllability
- Very low voltage drop under load in generators
34Applications
- High- and medium speed alternators
- Direct drive for ultra-accurate position stages
and rotary tables - Drives for high speed motors with or without
transmissions - Spindles and flywheels
35Implementations
Tactical automatic charger (24V, 1kW, 8 kg)
MIL-standard EMI/RFI protected portable
dual-Input diesel generator (28 VDC, 1.5 kW, 55
kg)
36Implementations
- Liquid-cooled motors for heavy electric vehicle
Gear - box
Motor
AT - 25 for EV (25 kW, 10,500 rpm, OD260 mm)
AT - 25 gear-box 17.75 75 kW for EV
37Implementations
- Air-cooled motors for light electric vehicle
M300 (300 W 5,000 rpm 0.9 kg, OD127 mm)
M300 worm gear (260 W 100 rpm)
38Implementations
- Direct drive rotating stages
Turntable RT -200 (accuracy /- 1, runout 3um)
Ultra accurate rotating optical bench
39Implementations
Hub wheel-drive for robotics 3kg (50 Nm 50 rpm)
40Motor Technology Estimation (1999, per VW)
Coreless Axial Flux
Trans flux
TF- Motor
Eisenloser Axialfluxmotor
Efficiency
Wirkungsgrad
Switched Reluctance Motor
PM-Synchron motor
Status
Asynchronmotor
Serial production
serienmäßig verfügbar
Prototypes
Prototypen vorhanden
Design Phase
Specific power
2
1
Leistungsgewicht kW/kg