Autoliv Color Presentation Guidelines

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Control Level Definition (CLD) Version 1.0
Issued by Bettina Wolff Approved by
Halvar Jonzon, Leif Berntsson, Svante Mogefors,
ASPP/ASM-Core-Team
01-May-2005
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CLD in ASPP and ASM
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Where is CLD found in ASPP ?
CLD
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Where is CLD found in ASM ?
CLD
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Control Level Definition

• What is Control Level Definition (CLD)?
• a rating method to identify areas of risk
  associated with the launch of any project in
  order to prioritize Autoliv focus of the S-APQP
  effort.

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Control Level Definition

• Purpose of CLD?
• assess and rate the combined risk of
• the selected serial suppliers
• the supplier product
• the supplier process

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Control Level Definition

• Why do we need to execute CLD?
• to raise awareness of high risk situations
• to prioritize resources to manage high risk
  situations for Autoliv
• Determines the amount of resource required
• Determine Follow up method and frequency
• Standard Procedure

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Control Level Definition

• Who does CLD?
• Project Team
• Purchasing Project Coordinator/Buyer (responsible
  to lead the efforts)
• Supplier Quality Advanced
• Design Engineer )
• Process Engineer
• Others as required
• ) Note When the project contains elements of
  design that are controlled by DA or CDA or CPA,
  these individuals shall determine if the supplier
  product is to be defined as CLD 4 product or not.
  See next slide for an example of responsibility.
• (CDA - Corporate Design Authority - is an
  individual Team who is appointed to a specific
  product type or to a product family. CPA -
  Corporate Product Authority - is an individual
  Team who is appointed to same customer products
  delivered to multiple customer locations and/or
  produced at multiple ALV locations. See further
  AS 115)

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Example of CDA, CPA and Local APDS Project Team
involvement in a customer product
Define Interaction Split Responsibility
Implement Global Strategy
Top Assembly e.g. Seatbelt
Customer project owned and approved by Project
Team Leader(PTL)
Also approved by CPA
Component 1 e.g. Webbing
Component 2 e.g. Tongue
Sub-Assembly e.g. Retractor
Owned and approved by CDA
Component 4 e.g. Spindle
Component 3 e.g. Frame
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Control Level Definition

• When is CLD performed?
• after supplier selection
• prior to S-APQP
• in accordance with APDS (normally in phase 1)

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Control Level Definition

• General process
• Step 1 Determine if the supplier product is of
  the category of products defined as a CLD 4
  -supplier product ( see next slide )
• If Yes gt CLD level is determined as CLD 4
• If No gt Go to step 2
• Step 2 Answer the questions about
  Key definitions
• Current or New Supplier ?
• Current or New Technology/Process ?
• Current or New Supplier Product Design ?

• Step 3 Use the CLD Matrix to determine CLD
  level.

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Control Level Definition

• Step1 Determine, if product/component is a
  CLD-4-supplier product
• Question What is a CLD 4 - supplier product ?
• A CLD 4- supplier product is a component which
  has a critical impact on Autoliv product
  performance in its product application (as
  defined by CDA/CPA and/or local project team and
• CDA/CPA and/or project team experience shows that
  thorough follow-up during the APQP process is of
  outmost importance in order to reduce risk
  (product performance, project, etc).

For this category of supplier products, CLD 4 is
the default level.
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Control Level Definition

• Step1 (continue)
• Examples for CLD-4-supplier products
• Generant
• Initiator
• Accelerometer
• Inflator
• MGG

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Control Level Definition

• Step 2 Determine key definitions required to
  establish CLD
• a) Supplier Current or New ?
• current supplier are any serial supplier doing
  business in the current ALV business region (
  i.e. ANA, ASA, AEU, AAP, AJP, ALE)
• new supplier site is New supplier

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Control Level Definition

• Step 2 (continue) Determine key definitions
  required to establish CLD
• b) Technology/Process Current or New ?
• new technology means new to supplier.
• new indicates a significant change in, raw
  material, sub supplier, machines, tool concept,
  process steps/sequence, or testing procedure to
  produce like or similar components.

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Control Level Definition

• Step 2 (continue) Determine key definitions
  required to establish CLD
• c) Supplier Product Design Current or New ?
• New means
• any significant change to form, fit or function
  of the supplier product
• significant change to an existing raw material
• new raw material

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Control Level Definition

• Additional consideration to determine CLD
• Normal/Compressed Timing
• time is compressed if there is a need to expedite
  resources required to meet a targeted time.
• the CLD level will be increased by the project
  team, if the team has the impression that
  additional attention/support of ALV will help the
  supplier to meet the targeted timeline.
• examples could be production equipment, tooling,
  raw material availability or personnel
  availability
• past due actions will not be cause for redefining
  of CLD

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Control Level Definition

• Step 3 Use the CLD Matrix to determine CLD
  level

CLD Determination Matrix
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Control Level Definition

• Step 3 (continue) Using the CLD determination
  matrix
• a) Put X in relevant columns of
  CLD-determination matrix according to step 2.
• b) CLD-Determination
• CLD Level 1
• No (0) X in the column New supplier, New
  technology/processor New Design
• CLD Level 2
• One (1) X in the column New supplier, New
  technology/processor New Design
• CLD Level 3
• Two (2) or three (3) X in the column New
  supplier, New technology/processor New
  Design

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Control Level Definition

• Step 3 (continue)
• Summary / Control Level definition Table

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Control Level Definition
What are the Control Levels (CLD 1 - 4) ? and
What are the requirements within these levels
?
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Control Level Definition
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Control Level Definition

• Additional consideration to CLD 1 - 3
• AS-2 Audit or AS 69 Audit
• may be required in all or part at any level on
  the CLD matrix

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Examples for Control Level Definition
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Example - Airbag

• Example Situation
• Driver Airbag Mfg by AWM A Mexican Steering
  Wheel Facility
• New Autoliv Customer
• New Cover Design
• Existing Supplier, New technology
• New Emblem
• Existing Yellow Supplier
• Existing aluminum rivet
• Existing Supplier
• 1st (New) Driver OPW cushion
• Existing Green Supplier, New technology

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Example - Airbag CLD Determination Matrix
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Example - Seat Belt

• Situation
• Rear Center Seat Belt Mfg by KLE Facility
• New Autoliv Customer
• Existing Technology
• Webbing New Color for VOA
• According to CLD determination matrix gt CLD 2
• (see also next slide)
• Expedited Lead Time 12 weeks SOP
• Project Team determined attention/support of ALV
  will
• help the supplier to meet the targeted timeline
• CLD level to increased by the project team -
• Team decision CLD 3

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Example - Seat Belt CLD Determination Matrix