SUPAMIC FILTER

1
SUPAMIC FILTER
Newly Invented Made ONLY in Korea
lt Nylon-6 Rod with Nylon-6 Media gt
2
Outline of Supamic Filter

• 1-1. Services

• - Cold Rolling Process (Stainless Steel, Carbon
  Steel, Aluminum)
• - Filtration process for Mineral oil
• Emulsion oil is also filtrated.
• - ZM Process
• - ETC.

3
Outline of Supamic Filter

• 1-2. Flow chart of Filtration system

Rolling Mill
Filtration System
Filtration System

• Oil performs cooling and lubrication on cold
  rolling process. The used and dirty oil is
  filtrated through filtration system, and it can
  be reused continuously. The core of filtration
  system is Supamic filter.

4
Outline of Supamic Filter

• 1-3. Clean coolant system

Rolling Mill
Supamic Filter
5
Our Supamic filter
We can supply 4 kinds of filter element according
to client needs.
Item code Fiber / Media Rod / Core Remark
YE-NN-400 Nylon-6 Special Nylon Recommend
YE-NS-400 Nylon-6 STS (stainless steel)
YE-GS-400 Glass STS (stainless steel)
YE-GN-400 Glass Special Nylon
Filtering accuracy of Nylon-6 fiber Glass
fiber 2.0? Solid more than 2.0? is less
than 10mg in the oil after filtering
6
Outline of Supamic Filter

• 1-4. The principle of filtering

The drawing of Supamic Filter
?Clean coolant oil
?Ejecting pressurized air

• Osmosis adhesive method
  
• The media performs that oil flows at a fixed
  rate during filtering dirty oil or coming out the
  sludge.
• Backwashing Process
  
• The media can continue the excellent accuracy
  filtering for a long lifetime.

?Sludge clings to the surface of the filtering
media
?Sludge comes out and removed by pressurized air
?Used dirty oil flows into
filtration system osmotic action
7
Outline of Supamic Filter

• 1-6. Installation

Supamic filter is installed on the back of
mounting plate. After upsetting the mounting
plate, it sets into filter tank.
Two filter tanks (300l, 100l)
2 layers of mounting plate (Installed filter
element is item code. YE-NN-400)
According to filtration system, the quantity of
mounting plate is decided.
8
Our Supamic filter (Rod)

• 3-1. Concept of Nylon Rod

substitution
STS Rod
Plastic
Keep/improve functionality Easy simple
handling Minimize environmental influence
Nylon-6
9
Our Supamic filter (Rod)

• 3-2. Design Merit

10
Our Supamic filter (Rod)

• 3-4. Comparison between STS rod and Nylon rod

STS rod Nylon rod
Photo
Weight 267g/pcs 69g/pcs
Cost Expensive and much time to produce compared to Nylon rod More economic than STS rod because of material price
Handling 1. After withdrawing the filter from filter tank, separation process must be required between fiber and STS rod. In case of STS rod recycle, set new fiber on used STS rod, or just use the STS rod as scrap. (Refer to p.8) 2. It takes more time to replace old filter to new filter because you cannot use automatic tools. 1. Burn up fiber with Nylon rod after using. 2. Easy fast replacement because you can use air gun/impact wrench through the groove of Nylon rod, even though beginner can do this work easily.
Safety 1. Mounting plate is damaged by STS rod because of strength difference and weight. 2. You have to fix O-ring (rubber) into mounting plate/STS rod, it prevents damage on mounting plate. 1.There is no damage due to Nylon rod. 2. Dont need O-ring (rubber) this work easily.
11

Filtering accuracy of Nylon-6 fiber Glass
fiber 2.0? Solid more than 2.0? is less
than 10mg in the oil after filtering
?? ?? Glass fiber Nylon fiber Remark
Photo Photo
Density (kg)/? Density (kg)/? 48 50
Standard Thickness(m/m) 25 25
Standard Width (m) 1 1
Standard Length (m) 2 2
Temperature (?) Temperature (?) 260 160 Coolant oil 60? Max
Measurements stability () Measurements stability () 70 100
Specific Gravity Specific Gravity 2.54 1.38
Exposure standard Exposure standard Industrial Safety Law Third-Class Dust Not applicable
12
NO. Fiber Work Glass fiber Nylon fiber
1 fiber Short length fiber (dust) Long length fiber
2 Punching holes Damage occurs No damage occurs
3 Assembling Damage occurs No damage occurs
4 Compression assembling As it is short length fiber, damage occurs No damage occurs
5 Transportation and storage Particular material to manage Easy to manage
6 Humidity During handling and storage, damp arises easily Damp arise, but it is rare case

• Nylon-6 fiber is developed better than Glass
  fiber.
• Nylon-6 fiber is the most fitted for material of
  Supamic filter.

13
NO. Fiber Case Glass fiber Nylon fiber
1 Skin diseases It is generate because of material nature Not applicable
2 Respiratory organs A fatal cause Not applicable
3 Lung diseases Causes lung diseases Not applicable
4 Eye troubles Causes eye diseases Not applicable
5 Cleanliness Much of glass powder/dust is produced Powderless
Glass fiber It generates carcinogenic
substances and dust, moreover, it is made of
glass fiber and chemical resin adhesive, the
worker has to take a bath after a replacement
work even handling small quantity.
Nylon fiber It does not cause dust, it
enables worker to perform speedy and correct
filter replacement operation.
14
NO. Fiber Work Glass fiber Nylon fiber
1 Durability During process, fiber is likely to scatter ,because glass fiber is short length fiber. It is rare hard to scatter, because of long length fiber.
2 Backwashing Damage occurs. No damages occurs.
3 Waste disposal During separating fiber from STS rod disposing it, worker is damaged by glass fiber. No damages occurs. It can be performed at open place, because it is not harm on worker.
4 Replacement Need working dress, mask and dust-proof garment must be worn. You wear only working dress.
5 destruction It is slow to catch fire. Need much time. It is easy to burn.
15
(No Transcript)
16
Thank you!
East Sea Corporation
Tel [phone] Fax [phone]
E-mail ddk5202_at_naver.com