Asahi/America New Technology

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Asahi/AmericaNew Technology
Bus Systems
Electric Pneumatic Actuation
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(No Transcript)
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Fieldbus Foundation Members
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Fieldbus Foundation Members

• ABB Industrial Systems Inc.
• Accutech
• Advanced Distillatiom Technology
• Applied Information Scienncr
• Asahi/America
• Automation Research Institute of Ministry
• of Metallurgical Industry
• Automax/Accord Controls
• Bailey Japan Co., Ltd.
• Baker Hughes INTEQ
• Bentley Nevada Corporation
• Boing
• BB Oil-Alliance Refinery

• Bray International, Inc.
• Chevron Research Technology
• Chinese Fieldbus Professional Commission
• Chiyoda Corporation
• Chubu Electric Power Company
• City of Columbus Wastewater Treatment
• Control System Integrators Association
• Crouse hindes/CEAG-digi table
• Delta t
• DKK Corporation
• Dresser Industries

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Fieldbus Foundation Members

• Groupe Schneider
• Hartmann Braun AG
• Hitachi, Ltd.
• Honeywell Inc.
• HuaKong Technology Co., Ltd.
• ICT, Inc.
• ifak
• Instrument Control Service, Inc.
• IPCEA
• Intellution, Inc
• InterlinkBT
• Jet Propulsion Laboratory
• JGC Corp.
• K-Patents Oy

• Duke/Fluor Daniel
• du Pont Engineering Co.
• EL-O-MATIC BV
• Elsag Baily Process Automation
• Endress Hauser GmbH Co.
• Exxon Research Engineering
• Co.
• Fieldbus Inc.
• FINT
• Fisher Controls International,
• Inc.
• Fisher-Rosemount Systems Inc.
• Fraunhofer Institute
• Fuji Electric Co., Ltd.
• GAXT Terminals Corp.

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Fieldbus Foundation Members

• Keneka Engineering Corp.
• Kinetics Technology
• International
• Knick Elektronische
• Meßgeräte GmbH Co.
• Konsberg Simrad AS
• Koso Service Co., Ltd.
• KROHNE Messtechnik GmbH
• Co.
• Kurihara Kogyo Co., Ltd
• Magnetrol International
• Measurement Technology Ltd.
• Micro Motion, Inc.
• Mitsubishi Electric

• Mobile Technology C
• Monsanto Company
• Moore Products Co.
• National Instruments Corp.
• NEC Corporation
• Neles-Jamesbury Oy
• NEMA
• Niigata Masoneilan Co., Ltd.
• Nippon Gear Co., Ltd.
• Norsk Hydro a.s.
• Ohkura Electric Co., Inc.
• Omni Flow Computers
• Oval Engineering Co., Ltd.

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Fieldbus Foundation Members

• PCE
• PDVSA-Servicois Automatizagion
• PepperlFuchs
• PMV,Palmstiernas Instruments
• POHTO
• Praxair, Inc.
• Presys Instrumentos e Sistemas Ltda.
• R. Stahl Schaltgeräte GmbH
• Relcom Inc.
• Research Reacto Institute of Kioto University
• Richard Hirschmann Of America, Inc.

• Rockwell Automation
• Rosemount Analytical, Inc.
• Rosemount Inc.
• Saudi Arabian Oil Company
• Shanoc, Inc.
• Shenyang Institue of Automation
• Shell Oil Company
• Shimadzu Corporation
• SHIP STAR Associates Inc.
• Siemens Energy automation, Inc.
• Sira Test Certification, Ltd.
• SMAR
• Smar Research

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Fieldbus Foundation Members

• Softing GmbH
• SRC NIITEPLOPRIBOR
• SRI International
• Stone Webster Engineering Corp.
• StoneL Corporation
• The Foxboro
• Tokyo Keiso Co., Ltd.
• Toshiba Corporation
• VALTEK International
• VEGA Grieshaber KG
• Walsh Automation Inc.
• Westinghouse Electric
• Westlock Controls

• Wonderware Corporation
• WorldFIP Europe
• Yamaha Corporation
• Yamatake-Honeywell Co., Ltd.
• Yokogawa Electric Corporation
• Yokogawa Electronics Co., Ltd

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Asahi/America
Bus Systems
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Actuator Bus System
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Asahi/America
Bus Systems

• Allows two wire control / communications with
  actuator for control and status information.
• Allows simple installation and results in
  significant installation savings to the customer
  over conventional control.

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Asahi/America
Bus Systems
Customary Wiring Method
I/O Cabinet
PLC
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Asahi/America
Bus Systems
Bus Wiring Method
PLC
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Asahi/America
Bus Systems
Bus Wiring Method
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Asahi/America
Bus Systems
Bus systems require only a two wire bus to each
valve (Plus power for electric actuators).
Solenoid valves for pneumatic actuators are
typically powered from the bus system.
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Asahi/America
Bus Systems
Labor Costs The utilization of a serial
communications field network will greatly
contribute to the overall reduction of labor
costs. Compared to the conventional hardwired
system individual wires must be pulled through a
protected conduit that is hundreds of feet
long. Hardwired 180 valve system
223,905 Networked 180 valve system 102,129
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Asahi/America
Bus Systems
Material Costs The amount of conduit, fittings,
wire and junction housings is greatly
reduced. When compared with conventional systems,
field networks eliminate a substantial amount of
field wiring and the labor necessary to install
it. Hardwired 180 valve system
228,000.00 Networked 180 valve system
152,000.00
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Asahi/America
Bus Systems
Maintenance Costs Field networks create the
foundation for a plant wide valve management
system that takes full responsibility for
monitoring and diagnosing valve performance
from installation to predictive/ preventive
maintenance scheduling.
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Asahi/America
Bus Systems

• A/A Plans to integrate two of the
• many buses available into our
• actuation products.

• First is the ASI System (Now Available)

• Second will be Foundation Fieldbus

• Both are internationally recognized

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Asahi/America
Bus Systems

• Chosen for high level flexibility
• Recognized by Instrumentation, Systems and
  Automation Society (ISA)
• Intended to replace 4-20mA devices
• High level of diagnostics can be integrated into
  device package.

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Asahi/America
Bus Systems
Manufactures Of Foundation Fieldbus Equipment.
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AS-I Bus
Asahi/America
Bus Systems

• Chosen for wide support and simplicity.
• AS-I is used in on/off applications.(Which is the
• Majority of Systems)
• Interface cards are available for Electric and
  Pneumatic Actuators
• Economically Priced

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Asahi/America Automated Bus Systems
Pneumatic Actuator Interface

• Provides industry standard NAMUR mounting.
• Nema 4X Enclosure
• is resistant to most acids, and salt
  solutions.
• Low Profile Design

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Asahi/America
Bus Systems
Electric Actuator Interface

• Provides Open/Close relays
• Open/Close position feedback via limit switches
• Interface to line voltage electric actuators.

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Asahi/America

Bus Systems
Technical Specifications
Maximum Length of Wire Run
100 meters (300 meters using repeaters/extenders)
Maximum Number of Devices per Network (Master)
31 (Each Device can have 4 inputs and outputs)
Cycle Time
5ms or less with 31 Nodes
Control Current Consumption (Pneumatic Actuators)
Less than 160ma (Solenoid De-energized)
Less than 185ma (Solenoid Energized)
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Asahi/America
Bus Systems
Standard ASI Net Work
Maximum Length of 100 Meters
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Asahi/America
Bus Systems
ASI Network with Repeaters (Maximum of 2)
Total Length of Run is Now 300 Meters
MC Master Controller
AS-I PS Power Supply
R Repeater
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Asahi/America
Bus Systems
Ring Structure
Valves Still Operate
If Line is cut all valves will still function
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Asahi/America
Bus Systems
Gateways allow interface with other systems. It
occupies the space of one node only on the
existing system.
Existing System
Gateway
31 Nodes can be added
ASI
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Asahi/America

Bus Systems
Technical Specifications
Cable Requirements
AS-I Yellow Cable
Any Cable with the following designations
H05VV-F2X1.5 according to DIN VDE 0281
Connector Type
M-12 (Pin1Positive) (Pin2Negative)
Addressing
Each Node is assigned a unique address
Assigned by the Master or a handheld device
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Asahi/America
Bus Systems
Company Installations of Foundation Fieldbus In
Japan
Mitsubishi Chemical Corp. Mitsui Chemicals
Corporation Mitsui Petrochemicals Ind., Ltd.
Nichigo Engineering Co., Ltd. Nippon Shokubai
Co., Ltd. Nippon Steel Corporation NITTETSU
ELEX Co., Ltd.Nitto Chemical Ind. Co., Ltd.
Osaka Gas Co., Ltd Sumitomo Chemical Eng.
Co.,Ltd. Tohaku Electric Power Co., Ltd. Tokyo
Metropolitan GovernmentToho Gas Co., Ltd. Tokyo
Gas Co., Ltd.
Asahi Engineering Co., Ltd. Bureau of Waterworks
Chubu Electric Power Co., IncChiyoda
Corporation Nitto Dainippon Ink Chemicals,
Inc.Idemitsu Engineering Co., Ltd. Japan Energy
CorporationJGC CorporationKaneka Engineering
Corp. Konica Corp.Kuraray Engineering Co., Ltd.
Kurihara Kogyo Co., Ltd. Kyoto Petroleum
Industries, LtdMitsubishi Chemical Corp.

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Asahi/America
Bus Systems
Company Installations of Foundation Fieldbus In
the USA
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Asahi/America
Bus Systems
Company Installations of Foundation Fieldbus In
the USA
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Asahi/America
Bus Systems
Company Installations of Foundation Fieldbus In
the USA
J.R. Simplot Co. Kaiser 2 FPLKaiser Aluminum
ChemicalKerr Mc GeeKN Energy, Inc.Knolls
Atomic Power LabsKOSAKvaerner ProcessK.V. MARK
Corp.Land OLakesLee CollegeLouisiana State
UniversityMasseyMcWhorter TechnologiesMead
Johnson NutritionalMedical Area Total Energy
Plant, Inc.Merck Co., Inc.Minnesota Power
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Asahi/America
Bus Systems
Company Installations of Foundation Fieldbus In
the USA
MOBIL B PMOBIL OilMohave GenerationMonsanto
CompanyMontana Dakota UtilitiesNiacetNitram,
Inc.Northeast Wisconsin Technical
CollegeNorthfield LaboratoriesNorton Coated
AbrasivesNovartis Crop ProtectionNu-West
IndustriesNylonge CorporationOdyssey
Manufacturing CompanyOrmet Primary Aluminum
CompanyOsram SylvaniaPaktankParke-Davis
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Asahi/America
Bus Systems
Company Installations of Foundation Fieldbus In
the USA
SolutiaSouthern EdisonSpecialty Industrial
Products, Inc.Sprague PaperboardSterling
ChemicalSulivan ParkTechnical SpecialtiesUSS
KennedyVanchemVelsicol Chemical Corp.Voith
Sulzer, Inc.Vulcan ChemicalsWaldron
EngineeringWausau-MosineeWestern Research
Corp.Westinghouse Electric Co.Westvaco
Corporation
WeyerhaeuserWheeling Pittsburgh Steel
Corp.Worthington Generation L.L.C.Wyckoff
Chemical CompanyWyeth Ayerst Pharmaceutical
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Asahi/America
Bus Systems
AS-I Manufacturers
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Asahi/America
Bus Systems
AS-I Users
Over 10,000 nodes!!
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Asahi/America
Bus Systems
Markets
Plants using 6 or more on/off valves controlled
from PLCs
Waste Water Treatment
Potable Water Treatment
Mining
Breweries
Aquariums
Oil Industry
Automotive