PT' PINDO DELI s Environment Performance Rating

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PT. PINDO DELI s Environment Performance Rating)
PT. PINDO DELI PULP AND PAPER MILLS
IS ONE OF PAPER INDUSTRY APP-SINAR MAS
GROUP LOCATED 60 km. EASTEN JAKARTA WEST JAVA
Karawang
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FACILITY TO PRODUCT 4 Paper Machines 1 Tissue
Machine 1 Corrugated Plant 1 Chemical Plant 1
Carbonless Paper Plant 7 Coating Plant 2
Converting Plant

• SUPPORTING FACILITY
• Power Plant 105 MVA
• PLN 45 MVA
• FWT Plant 27.000 M3/D
• WWT Plant 35.000 M3/D
• Land Fill 24.000 M3
• Pallet Work Shop 6.000 M3/M

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Paper Making Process
Water
Cleaner
Refiner
Cleaner Chest
Pulper
Pulper Tower
Mixing Chest
Stuff Box
Refiner Chest
Former Section
Head Box
Calender
Dryer
Pope Reel
Press Section
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PRODUCTION CAPACITY
PAPER (FC/ BOARD PAPER) TISSUE (PASEO) CORRUGATED
BOARD CHEMICAL NaOH CaCO3
865.000 TON/ ANNUM
58.000 TON/ ANNUM
38.000 TON/ ANNUM
110.000 TON/ ANNUM
240.000 TON/ ANNUM
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MARKETS
SALES LOCAL
20 EXPORT 80
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WHY JOIN PROPER

• SAVE RESOURCES
• POLLUTION CONTROL
• NOT DEGRADE THE ENVIRONMENT
• IMPROVE COMPANY IMAGE
• EFFICIENCY

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OUR APPROACH
RELIGIOUS APPROACH Dont destroy what God/Allah
has excellently created
LEGAL APPROACH Obey all State Acts and
government regulations BUSINESS
APPROACH Improve efficiency
Lower cost
Increase profit
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WHAT HAVE BEEN DONE

• EMS (Evaluation and Reporting)
• CLEANER PRODUCTION/CPEE SINCE 1996
• - Good house keeping (Reuse, Recycle,
  Recovery)
• - Change of process
• - Change of technology
• final aim is to save resources control
  pollution
• CSR
• - Charity ? Giving fish
• - Community Development ? Giving rod to fish

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WHAT HAVE BEEN DONE

• EKOLABEL (Proper Mutual
• Requested)
• - Indonesia Ramah
• Lingkungan
• - Japan Ecolabel-Ecomark
• - Uero Ecolabe-Flower

Ecolabel Issue since 7 July 2006
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WHAT HAVE BEEN DONE
DEVELOPING PROPER 2003 2004 ? BLUE 2004
2005 ? BLUE 2006 2008 ? GREEN
Proper Grade Green
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CERTIFICATE OF APPRECIATION
CLEANER PRODUCTION 10 March 1996
ISO 9001 2000 Issue since 2 Jul.1996
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CERTIFICATE OF APPRECIATION
Appreciation by UNEP for the Implementation Greenh
ouse Gas Reduction
ISO 14001 2004 Issue since 14 Oct. 2004
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IMPACT of PROPER ON THE COMPANY

• smooth relationship better communication with
• surrounding community
• enhanced good image for all customers all over
• the world which promotes export
• more intent to obey all the environmental laws,
  acts
• and regulations

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CONDENSATE HEAT RECOVERY

• Investment/ system change
• 2 PM
• 1 TM

USD 200,000

• Annual cost saving
• 2 X 1,118.000 X USD 10/ ton steam
• USD 237,000/Year

• Annual steam saving 23.760 ton steam/yr
• Mean 23,760 X 77,3 1,836.648 NM3

EQ as 78975.864 tones gas
EQ 229,030 tones CO2 (Ref. Simplified GHG
calculator sheet)
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REFINER BLADE CHANGED
REFINER DIAGNOSTIC ( PLANNING ON END 2006 )
WHY ?
OVER 1 (ONE) GRADE OF CSR FREENES MEAN
ENERGY LOSS IS 72000 KWh FOR LINE PAPER CAPACITY
PRODUCT OF 100 TON/D . (Ref. DR. GATOT IBNU
SANTOSO PAPER ON 2004 DEPERINDAG)
ENERGY LOSS IS FOR PT. PINDO DELI PM 8/9S
REFINER - AVERAGE PRODUCT AS 2 X 850 MT/D
DIAGNOSTIC WAS DONE
POWER REDUCED
FROM 200 KWh/TP to 140 KWh/TP represented as CO2
39,8 CO2 / TP
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• Utilize paper process sludge as coal substitute
• (5 total caloric) for the CFB boiler
• Coal consumption (100) as 650 ton/day caloric
  value 5500 KCal/Kg
• Substitution at 5 X 650.000 X 5500
  178.750.000 Kcal.
• By sludge caloric value as 2000 Kcal.

As substitute - 178.750.000 / 2000 89.375 Ton
Coal/day Mean CO2 reduce as 27,108 Ton/annum
Also solved sludge landfill problem (ongoing
installation)
UNEP simplified calculator ,
www.uneptie.org/energy/tools/ghgin
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THANK YOU