The easiest and safest method to join polyethylene piping - PowerPoint PPT Presentation

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The easiest and safest method to join polyethylene piping

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Joint R & D project with Consolidated Natural Gas. Mission: Find ... Chamfer the pipe O.D. Mark the stab depth. Stab the PE piping into the. Permasert fitting ... – PowerPoint PPT presentation

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Title: The easiest and safest method to join polyethylene piping


1
The easiest and safest method to join
polyethylene piping
2
Joint R D project with Consolidated Natural
Gas Mission Find a way to connect PE piping
that requires only one person, without the
use of expensive equipment 2 years in
development Extensive field testing and
evaluation with utility service personnel
3
Fast and easy installation, requires only
one person Total installed cost savings
versus electrofusion and heat-fusion joined
polyethylene No special tools or costly
installation equipment No special training
required to install Safe, dependable
performance for over 25 years
4
Non-corrosive couplings eliminate the need
for protective coatings and cathodic
protection Over 35 million couplings
installed Category 1 fitting Molded from
industry proven polyethylene Minimal stress
on PE tubing
5
Support Ring stainless steel ring molded into
body of coupling foradded strength Spec
Stainless Steel
Stiffener electro zinc-platedsteel
stiffenerguarantees properalignment andadds
support Spec Zinc-plated Carbon Steel
Permasert Coupling meets or exceeds ASTM D-2513,
category 1 US DOT Part 192 NFPA 58 ISO 4437
GBE/PL3 (June, 1995 revision) and NFT 54 069/54
067IAPMO/UPC listed and CSA B 137.4 and DVGW
VP 600 (G94e153) certified Spec Gas Grade
Polyethylene (PE 2406/PE 3408)
Thrust Washer provides even distribution of
force on the collet Spec Polyethylene (PE)
Moisture Seal prevents entry of dust, dirt and
moisture
O Rings BUNA-N (Nitrile) elastomerseals
provide permanent leak-proof protection Spec
BUNA-N (Nitrile)
Spacer Retainer Ring Guarantees precise
centeringof pipe and increases thelocking power
of collet Spec Acetal (POM)
Collet tapered gripping colletprevents pipe
pull-out Spec Acetal (POM)
6
Testing Pull-out Resistance 0.2"
(500mm)/min. Full Restraint, pulls to PE
yield Pull-out Resistance 20" (500mm)/min.
Full Restraint, pulls to PE yield Hydrostatic
580 psi (4 Mpa) hoop stress 176F (80C) No
failure, gt340 hrs. Hydrostatic 1600 psi (11
Mpa) hoop stress - PE 3408 1250 psi (8.6 Mpa)
hoop stress - PE 2406 73F (23C) No
failure, gt1000 hrs. Quick Burst (SDR 11)
gt493 psig (34 bar)
Pressure Ratings Couplings are designed to meet
or exceed the maximum design pressure
requirements of the piping system.
Sizes 1/2" CTS through 2" IPS(20mm through 63mm)
Approvals Meets or exceeds ASTM D-2513, category
1 US DOT Part 192 NFPA 58 ISO 4437 GBE/PL3
(June, 1995 revision) and NFT 54 069/54 067
IAPMO/UPC listed and CSA B 137.4 and DVGW VP
600 (G94e153) certified
7
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8
25 years without a major design change
More than 35 million Permasert Couplings
now in service (more than 100 million
o-rings) The only PE mechanical fitting
approved and used at British Gas and Gaz
De France
Continuous life testing reveals no loss of
seal performance or degradation Liability
insurance Product flexibility
Multi-wall stiffeners Hundreds of
configurations Only major fitting with PE
as gas carrier
9
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10
Permasert Couplings Use the ASTM D-2513
O.D. controlled pipe tube specification
Seals not affected by hoop stress Assemble
easily from lot to lot of pipe Do Not allow
installation of out of specification pipe
I.D. Seal Products Attempt to seal on the
uncontrolled I.D. surface Seal compression
affected by hoop stress Insertion force
varies widely by pipe wall thickness Do
allow installation of out of specification
pipe
11
Permasert Couplings Allow gas engineering
to set pipe quality limits Minimize the LDCs
liability exposure by providing instant
joint integrity feedback Provide an
objective second opinion for every
installation Are designed with the LDCs
interests in mind
I.D. Seal Products Allow the crew/contractor
to set pipe quality limits Maximize the LDCs
liability exposure by allowing
substandard installations Rely on
installers best guess regarding damage
assessment Are designed to overlook
performance altering anomalies
12
Theoretical Sealing Geometry
13
Actual Sealing Geometry
14
Theoretical Seal Failure Geometry
15
25 years, one design
Proven track record with more than 35
million Permaserts installed at virtually
every major utility in the U.S. and Canada
Molded from gas-grade polyethylene (identical
to the piping system) In-field quality control
built into every installation Ability to add
Permasert outlets to risers, valves, EFVs,
PMTTs, SFTTs, EFTTs and steel punch tees
Available with any wall size, any configuration
(1/2" CTS to 2" IPS) Faster, safer, more
reliable and more cost effective than any
other system
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