Title: James Hamilton, Tube City IMS,
1- James Hamilton, Tube City IMS,
- Technical Manager Aggregate Sales
- Jim Gue, ODNR, Div. Of Mineral Resources
Management - Environmental Specialist II
- Cheryl Socotch, ODNR, Div. Of Mineral Resources
Management - Hydrogeologist
- The Use Of Steel Slag In Passive Treatment Design
For AMD Discharge in the Huff Run Watershed
Restoration - West Virginia Mine Drainage Task Force Symposium
- Morgantown, West Virginia April 11, 2007
2Steel Making
- Slag
- Iron Slag
- Steel Making Slag
- Nonferrous
- Steel Making Slag
- BOF
- 50 Iron 50 Scrap
- EAF
- 100 Scrap
- Variations of Steel Grades
- Variations of Slag Grades
- 2700oF
- Creates amorphous glassy solid matrixes
3Steel Making Slag
- 19 million tons consumed domestically.
- 90 sites in 32 states.
- Product of elemental makeup.
- Alteration of Carbon content O2 and Flux.
- Leachate
- Metals and metalloids.
- Calcium.
4Chemical 7 Physical Properties of Steel Slag
- Calcium Carbonate Precipitate
- CaCO3 (Tufa)
- Pozzolanic Effect
- R.M. Feldman 1981
- White powdery precipitate goes into solution.
- pH of 10 to 11.
- Hardening.
- Physical Properties.
- High proctor values typically 135 -145 lbs/ft3.
- Good flow for easy placement and compaction.
- Graded to various requirements.
5Leachate Requirements and Date
Current TCLP results of Wheeling Pittsburgh Steel
Slag as compared to the ODNR standards.
- Current Chemistries for Wheeling Pittsburgh Steel
Slag.
6Huff Run Watershed Restoration
- Huff Run Watershed Restoration Partnership, Inc.
- ODNR
- Fall 1996 Public meeting.
- 1997 inventory
- March 2000 Huff Run AMDAT Plan.
- Lindontree 2003
- Lyons 2005
- Belden, 42, 25. - 2007
7Lindentree Reclamation Project - 2003
- Passive system
- Supersaturate good water
- Steel Slag and Limestone
- Pre - pH 3.97, net acidity
- Post pH 8.0, net acidity
8Lindentree Reclamation Project
- Three most important criteria for treatment
system. - 1. Excavate, backfill, and grade channels.
- Treat impounds with alkaline materials.
- - Steel Slag and Limestone Rip Rap.
- Drop out heavy metals.
- - Settling pond and aerobic wetlands.
9Lindentree Reclamation Project
10Lyons Reclamation Project - 2005
- Passive system
- Supersaturate good water
- Treatments.
- Mine spoil and exposed coal refuse.
- Steel Slag and Limestone Rip Rap channels.
- Steel Slag dikes.
11Lyons Reclamation Project
- Steel Slag and Limestone bed and channels.
- Supersaturate water
- This pool was treated with 2 X ½ Steel Slag.
12Lyons Reclamation Project
- Rock channels using ½ X 0 Steel Slag and
Limestone Riprap. - High precipitation events.
13Lyons Reclamation Project
- Steel Slag and Limestone Rip Rap channels.
- Deep mine seepage.
14Lyons Reclamation Project
Water Flow.
- Steel Slag dikes.
- Submerged Steel Slag ½ X 0.
- Constant leaching of calcium carbonate
precipitate.
15Lyons Reclamation Project
Site Location Historical pH Data Post-construction pH
Background Study July 1998 to June 1999 Average 3.18 (12)
Pre-construction 2005 Average 3.19 (2)
Post-construction 2006 6.33
Post-construction 2006 Deep Mine 3.71
- Low cost for high alkaline additives
- Steel Slag rock channels, beds, and dikes.
- Deep well migration.
16Other Applications of Slag
Other Slag Applications in Ohio
17Little Raccoon Creek Watershed
- Buckeye Furnace Reclamation Project (1999)
- First large-scale use of Steel Slag
- Two Steel Slag beds w/ combination of other
treatment systems
18Buckeye Furnace Problems with early SSB
- Undersized SS Beds
- Not enough retention
- Silt problems
- Need pre-ponds
19Mulga Run-Dutcher Reclamation Project, Raccoon
Creek
20Mulga Run SSB
- Constructed 2004
- Two SSB combined with reclamation and wetland
enhancement - Continue to work well
- Clean-out locations need modified
21Flint Run Lake Milton Projects
- Largest contributor of AMD to LRC
- Combined Use of SS
- OLC with SS base
- HUGE SSB
- Able to control flows through SSB
22Flint Run East-Phase 1.
- Drain existing ponds
- Re-route drainage around refuse.
- Highly acidic water
- Treat with SSB, OLC, and SAPS.
- Complete 2005-06
23 Phase 2 Lake Milton
- Repair Exist Dam
- Steel Slag Bed (SSB)
- SAPS
- Construction complete Fall 2006
24Lake Milton SSB
25Monday Creek Restoration Partnership Snake
Hollow
- Joint project with USFS
- Steel Slag bedding in OLC
- Steel slag leach beds and berm.
26Monday Creek Restoration Partnership Lost Run
- Refuse piles, strip pits, discharging underground
mine portals, and subsidence. - 13 of AMD load to Monday Creek.
- OLC channels with SS bedding.
- 2 Steel slag leach beds.
27Steel Slag
- Low cost for high alkaline output.
- pH levels of 10 to 11over long periods of time.
- Ease of handling and application.
- High permeability regardless of H2O volume.
- Doesnt absorb Co2 which would cause it to revert
back to limestone. - Low sludge removal.
- Environmental advantages for utilization of
by-products. - Residuals encased in oxides or in
calcium-alumina-silicates.
28ODNR Reason for using Steel Slag
Steel Slag yields several hundred times more
alkalinity per equal weight than limestone.
Long Term Passive Treatment
29 James Hamilton, Tube City IMS, Technical
Manager Aggregate Sales Jim Gue, ODNR, Div. Of
Mineral Resources Management Environmental
Specialist II Cheryl Socotch, ODNR, Div. Of
Mineral Resources Management Hydrogeologist The
Use Of Steel Slag In Passive Treatment Design
For AMD Discharge in the Huff Run Watershed
Restoration West Virginia Mine Drainage Task
Force Symposium Morgantown, West Virginia April
11, 2007