INDIA

1
India Advantage Growth With Harmony

• INDIA
• TECHNICAL ADVANTAGE
• MAKRAND APPALWAR
  C.E.O.
• EMMBI POLYARNS LIMITED
• Mumbai, India
• www.fibcindia.com

2
India Advantage New Perspective

• In the 21st Century the Greatest Concern of
  the world is Effective Environmental
  Management. I will be touching on various
  aspects relating to, India advantage to improve
  the Carbon Footprint on the mother earth .
• Environmental Management
• A Possible Contribution of World FIBC fraternity
  
• www.fibcindia.com

5th World FIBC International Congress 2008
Amsterdam
3
FIBC Process Flow Chart
India Advantage FIBC a new approach
Bag Assembly
Quality Resin
Extrusion
Weaving
Testing
Logistics

• To Extract the optimum results out of the FIBC
  India can offer many advantages in
• Resin Quality Availability.
• Precision Extrusion.
• Smart Weaving.
• Expert Bag making.
• Convenient Logistic Locations.

5th World FIBC International Congress 2008
Amsterdam
4
India Advantage Resin Availability

• India demand supply indicate that enough PP
  capacity are being added to meet the projected
  demand.
• Over the years Raffia has shifted to Asia - 2005
  Raffia capacity 6.2 MMT. 2010 Projected Raffia
  Capacity 8.1 MMT.

5th World FIBC International Congress 2008
Amsterdam
5
Quality Resins Speciality Additives
India Advantage Resin Availability (contd.)

• Specialty PP-FIBC grade with 2 MFI is being
  introduced
• UV Master batches - Food Grade and Industrial Non
  Food Grade
• Color Master batches - Heavy Metals Free
• Property Master batches - Food Grade Bags, Anti
  Fungal, Anti Bacterial, Anti Algae, Anti Rodents.
  
• Specialty Master batches - Anticorrosive, Anti
  Static, Conductive , Static Dissipative.

5th World FIBC International Congress 2008
Amsterdam
6
Features of Typical Indian Extrusion line
India Advantage Manufacturing - Extrusion

• High output lines Saving in labor cost
• Gravimetric Dosing Mixing Systems Palette size
  in dependant polymer loading
• AC motors with vector control drives reduced
  energy consumption
• Automatic Screen changers continuity of
  operations
• Adiabatic Screw design lower heat loss
• Static mixers uniform horizontal film thickness
• Melt pumps uniform linear film thickness
• Auto flex sheet die denier uniformity
• Bi-metallic liners low wear tear

5th World FIBC International Congress 2008
Amsterdam
7
Features of Typical Indian Extrusion line
India Advantage Manufacturing Extrusion
(contd.)

• Three mixing zones - homogenization
• Double flight barrier screw low temperature
  processing
• Direct geared motors uniform tape width
• Six station slitters continuity of operation
• Beta gauging for thickness measurement uniform
  film thickness
• Extended orientation unit improved tenacity

5th World FIBC International Congress 2008
Amsterdam
8
India Advantage Manufacturing Smart Weaving
Features of Typical Indian Weaving Machines

• Multiple rollers - Low Weaving Losses
• Electronically controlled weaving alarms warp
  and weft breakages for low wastage
• Composite Circular weaving - ventilated fabric
  with locking thread.
• Wide width circular wearing upto 5.8 mtrs lay
  flat
• Ultrasonic cutting welding Geotextile
  salvaging

5th World FIBC International Congress 2008
Amsterdam
9
Composite Weaving Circular Ventilated Fabric.
India Advantage Research Development

• .

5th World FIBC International Congress 2008
Amsterdam
10
India Advantage Manufacturing Expert bag
making

• Bag making Still highly non - automated and labor
  driven Process.
• Abundant availability of skilled manpower
• More than 400 Engineering colleges with 12,000
  Engineering Graduates passing out per year
• 500 Industrial Training Institutes (ITI) with
  15,000 trained technicians per year across the
  country
• Age old textile background gives an edge in the
  tailoring process of the FIBC
• Clean Room Facilities for pharmaceutical and
  food grade application

5th World FIBC International Congress 2008
Amsterdam
11
India Advantage Quality Assurance Testing

• MFI Testing for Input of Raw Materials
• Spectrophotometers for exact color matching
• Online tenacity and elongation testing
• Computerized simulated weathering testing
• Destructive testing for performance parameters of
  FIBC testing rig

5th World FIBC International Congress 2008
Amsterdam
12
Advantage to Stay
India Advantage Human Resources

• Increase In the Working age population will keep
  the advantage alive for long period
• Largest English speaking workforce for ease of
  communication

5th World FIBC International Congress 2008
Amsterdam
13
India Advantage Logistics

• 15 No of Major Container handling Sea Ports In
  India.
• 53 Shipping Lines operating to and from India.
• 83 Vessels Visiting on weekly Basis. For EU ,
  America Gulf.

5th World FIBC International Congress 2008
Amsterdam
14
India Advantage Information Technology

• Use ERP Software for the operations production
  planning, logistics for efficient manufacturing
  marketing support system.
• Use of Design Software's for designing and
  costing resulting in the improved accuracy and
  faster turnaround time for queries.

5th World FIBC International Congress 2008
Amsterdam
15
Wise Cost Breakup of General FIBC
India Advantage Summarized cost of production
5th World FIBC International Congress 2008
Amsterdam
16
India Advantage Global competitiveness
Global Competitiveness of India
5th World FIBC International Congress 2008
Amsterdam
17
Protective Irrigation System
using FIBC as FLEXI TANK
India Advantage Development of new FIBC
Application

• FIBC Based Tank for the Auxiliary storage of
  water
• Application in,
• Agricultural Sector
• Disaster Hit Areas
• Construction Sites
• All the areas of Low cost liquid storage
  applications

5th World FIBC International Congress 2008
Amsterdam
18
WORLD FIBCA
India Advantage Think Ahead

• Objectives
• Benchmarking and Uniform design norms for
  Global Standards for FIBC.
• Research Development Laboratory for New
  application and operational improvement in FIBC
  World.
• Guide lines for Good Manufacturing Practices
  to optimize the user satisfaction.
• Understanding of Across the Border Legal Issues.
• Buyer advisory Service.

5th World FIBC International Congress 2008
Amsterdam
19
GREEN FIBC.
India Advantage Think Ahead

• An example
• Size 100cm. x 100cm. x 100cm.
• SWL 1000 KG , SF 51
• 1.5 gm Polymer Used 1 kg. Material Carried.
• or
• 1.5 gm Polymer Used 1 Liter Volume.
• Weight of the FIBC
• Upto 1500 gm. GREEN
• Upto 1750 gm. YELLOW
• Above 1750 gm. RED

5th World FIBC International Congress 2008
Amsterdam
20
Polymer Usage Optimization in FIBC
India Advantage Energy Conservations
5th World FIBC International Congress 2008
Amsterdam
21
India Advantage Growth With Harmony

• Thank You
• Visit Incredible India!!!
• www.fibcindia.com

5th World FIBC International Congress 2008
Amsterdam