DEPARTMENT OF STATISTICS - PowerPoint PPT Presentation

1 / 62
About This Presentation
Title:

DEPARTMENT OF STATISTICS

Description:

Most design challenges are too complex to solve as a single problem and can be ... Stimuli e.g. customer needs statements, photos of the use environment of the ... – PowerPoint PPT presentation

Number of Views:35
Avg rating:3.0/5.0
Slides: 63
Provided by: hoo4
Category:

less

Transcript and Presenter's Notes

Title: DEPARTMENT OF STATISTICS


1
CONCEPT GENERATION SELECTION
DEPARTMENT OF STATISTICS
REDGEMAN_at_UIDAHO.EDU
OFFICE 1-208-885-4410
DR. RICK EDGEMAN, PROFESSOR CHAIR SIX SIGMA
BLACK BELT
2
  • PRODUCT CONCEPTS
  • A product concept is an approximate description
    of the technology, working principles, and form
    of the product. It is a concise description of
    how the product will satisfy customer needs.
  • A concept is usually expressed as a sketch or as
    a rough three-dimensional model and is often
    accompanied by a brief written description.
  • The degree to which a product satisfies customers
    and can be successfully commercialized depends to
    a large degree on the quality of the underlying
    concept. A good concept is sometimes poorly
    implemented in subsequent development phases, but
    a poor concept can rarely be manipulated to
    achieve commercial success.
  • Concept generation is relatively inexpensive and
    can be done quickly in comparison to the
    development process so that there is little
    excuse for lack of diligence and care in
    executing a sound concept generation methodology.

3
The Concept Generation process begins with a set
of customer needs and target specifications and
results in a set of product concepts from which
the team will make a final specification.
Concept Development
Mission Statement
Identify Customer Needs
Establish Target Specification
Generate Product Concepts
Select a Product Concept
Refine Specifications
Plan Remaining Development Project
Analyze Competitive Products
Perform Economic Analysis
Development Plan
Concept Development
4
Important Ideas
What existing solutions concepts, if any, could
be successfully adapted for this application?
() What new concepts might satisfy the
established needs and specifications? () What
methods can be used to facilitate the concept
generation process? () Consideration of only
one or two alternatives, often proposed by the
most assertive members of the team (-) Failure
to consider carefully the usefulness of concepts
employed by other firms in related and unrelated
products (-) Involvement of only one or two
people in the process, resulting in lack of
confidence and commitment by the rest of the
team (-) Ineffective integration of promising
partial solutions (-) Failure to consider entire
categories of solutions (-)
5
Five-Step Concept Generation Process
  • 1. Clarify the Problem
  • Understanding
  • Problem Decomposition
  • Focus on Critical Solutions

Sub-Problems
  • 2. Search Externally
  • Lead Users
  • Experts
  • Patents
  • Literature
  • Benchmarking
  • 3. Search Internally
  • Individual
  • Group
  • 4. Explore Systematically
  • Classification Tree
  • Combination Table

Existing Concepts
New Concepts
Integrated Solutions
  • 5. Reflect on the Solutions and the Process
  • Constructive Feedback

6
Concept GenerationStep 1 Clarify the Problem
  • This consists of developing a general
    understanding and then breaking the problem down
    into sub-problems if necessary.
  • The mission statement for the product, customer
    needs list, and preliminary product specification
    are important inputs to the process.
  • Most design challenges are too complex to solve
    as a single problem and can be usefully divided
    into subproblems. This is called problem
    decomposition. One means of accomplishing this
    is functional decomposition.

7
Step 1 Clarify the Problem (Continued)
  • BLACK BOX APPROACH Begin with a Black Box
    representing the product with inputs of (e.g.)
    energy, material(s) and signals and similar
    outputs fundamentally this is the IPO of
    SIPOC.
  • While this is a common approach, in keeping with
    the COPIS approach of Six Sigma, it is perhaps
    possible to approach this backwards needed
    outputs ? Black Box (Processes) ? inputs, that
    is, ... OPI
  • The next step is to divide the single Black Box
    into subfunctions to create a more specific
    description of what the elements of the product
    do in order to implement the overall function of
    the product. This division process is repeated
    until the team members agree that each
    subfunction is simple enough to work with. An
    often used rule of thumb is to create between 3
    and 10 subfuntions in the diagram.
  • AT THIS STAGE The goal is to describe the
    functional elements of the product without
    implying a specific technological working
    principle for the product concept.

8
Step 1 Clarify the Problem (Continued)
  • There is no single correct way of creating a
    function diagram and no single correct functional
    description of a product. A helpful way to create
    the diagram is to quickly create several drafts
    and then work to refine them into a single
    diagram the team is comfortable with. Useful
    techniques for getting started are
  • 1. create a function diagram of an existing
    product.
  • 2. create a function diagram based on an
    arbitrary product concept already generated by
    the team or based on a known subfunction
    technology. Be sure to generalize the diagram to
    the appropriate level of abstraction.
  • 3. Follow one of the flows (e.g. material) and
    determine what operations are required. The
    details of the other flows can be derived by
    thinking about their connections to the initial
    flow.

9
Step 1 Clarify the Problem (Continued)
  • Functional Decomposition is only one of several
    possible ways to divide a problem into simpler
    subproblems. Two additional approaches of note
    are
  • Decomposition by sequences of user actions, and
  • Decomposition by key customer needs.

10
Five-Step Concept Generation Process
  • 1. Clarify the Problem
  • Understanding
  • Problem Decomposition
  • Focus on Critical Solutions

Sub-Problems
  • 2. Search Externally
  • Lead Users
  • Experts
  • Patents
  • Literature
  • Benchmarking
  • 3. Search Internally
  • Individual
  • Group
  • 4. Explore Systematically
  • Classification Tree
  • Combination Table

Existing Concepts
New Concepts
Integrated Solutions
  • 5. Reflect on the Solutions and the Process
  • Constructive Feedback

11
CONCEPT GENERATIONStep 2 Search Externally
  • External search is aimed at finding existing
    solutions to both the overall problem and to the
    subproblems identified during the problem
    clarification step. This search is ongoing
    throughout the development process. Implementing
    an existing solution is usually less expensive
    and quicker than developing a new solution.
    Liberal use of existing solutions allows the
    design team to focus its creative energy on the
    critical subproblems for which there are no
    existing solutions.
  • Further, a conventional solution to one
    subproblem can often be combined with a novel
    solution to another subproblem to yield a
    superior overall design.

12
Step 2 Search Externally (Continued)
  • For such reasons external search includes
    detailed evaluation not only of directly
    competitive products, but also of technologies
    used in products with related subfunctions.
  • This is essentially an information-gathering
    process. Available time resources can be
    optimized by using an expand-and-focus strategy
  • First expand the scope of the search by
    broadly gathering information that might be
    related to the problem and then
  • Focus the scope of the search by exploring the
    promising directions in more detail. Too much of
    either makes the external search inefficient.
  • Five good ways (A) Interview Lead Users
    (B) Consult Experts (C) Patent Searches
    (D) Literature Searches, and (E) Competitive
    Benchmarking.

13
Five-Step Concept Generation Process
  • 1. Clarify the Problem
  • Understanding
  • Problem Decomposition
  • Focus on Critical Solutions

Sub-Problems
  • 2. Search Externally
  • Lead Users
  • Experts
  • Patents
  • Literature
  • Benchmarking
  • 3. Search Internally
  • Individual
  • Group
  • 4. Explore Systematically
  • Classification Tree
  • Combination Table

Existing Concepts
New Concepts
Integrated Solutions
  • 5. Reflect on the Solutions and the Process
  • Constructive Feedback

14
CONCEPT GENERATIONStep 3 Search Internally
  • This is the use of personal and team knowledge
    and creativity to generate solution concepts. The
    search is internal in that all of the ideas to
    emerge from this step are created from knowledge
    already in the possession of the team. This
    activity may be the most open-ended and creative
    of any in new product development.
  • GUIDELINES Similar to Brainstorming Guidelines.
  • 1. Suspend judgment
  • 2. Generate a lot of ideas
  • 3. Welcome ideas that may seem infeasible.
  • 4. Use graphical and physical media. (sketch
    pads, clay, foam, etc.)

15
Step 3 Search Internally (Continued)
  • HINTS FOR GENERATING SOLUTION CONCEPTS
  • Make Analogies
  • Wish Wonder I wish that and I wonder
    what would happen if
  • Use Related Stimuli e.g. customer needs
    statements, photos of the use environment of the
    product, or exchange of lists of ideas.
  • Set Quantitative Goals e.g. generate 10 to 20
    concepts.
  • Use the Gallery Method. Sketches are taped or
    pinned to the walls of the meeting room. Team
    members circulate and look at each concept and
    its creator may offer explanation with subsequent
    suggestions for improvement from the team.

16
Five-Step Concept Generation Process
  • 1. Clarify the Problem
  • Understanding
  • Problem Decomposition
  • Focus on Critical Solutions

Sub-Problems
  • 2. Search Externally
  • Lead Users
  • Experts
  • Patents
  • Literature
  • Benchmarking
  • 3. Search Internally
  • Individual
  • Group
  • 4. Explore Systematically
  • Classification Tree
  • Combination Table

Existing Concepts
New Concepts
Integrated Solutions
  • 5. Reflect on the Solutions and the Process
  • Constructive Feedback

17
CONCEPT GENERATIONStep 4 Explore Systematically
  • As a result of the external and internal search
    activities, the team will have collected tens or
    hundreds of concept fragments solutions to the
    subproblems.
  • Systematic exploration is aimed at navigating the
    space of possibilities by organizing and
    synthesizing these solution fragments.
  • Suppose that the function diagram had just three
    subfunctions with 6, 9, and 8 (sub) concepts each
    then there would be 6x9x8 432 possible
    product concepts.
  • In order to manage and organize this complexity
    two tools may be used the
  • concept combination table and the
  • concept classification tree.

18
Step 4 Explore Systematically (Continued)The
Concept Classification Tree
  • This is used to divide the space of possible
    solutions into several distinct classes that will
    facilitate comparison and pruning. The
    classification tree provides at least four key
    benefits
  • Pruning of less promising concept branches when
    a branch is developing that does not appear to
    have much merit it can be pruned.
  • Identification of independent approaches to the
    problem each branch of the tree can be
    considered a different approach to solving the
    overall problem. Some may be almost completely
    independent of each other.
  • Exposure of inappropriate emphasis on certain
    branches.
  • Refinement of the problem decomposition for a
    particular branch.

19
Step 4 Explore Systematically (Continued)The
Concept Combination Tree
  • This considers combinations of solution fragments
    systematically.
  • The columns of the table correspond to the
    sub-problems previously identified and the
    entries in each column correspond to the solution
    fragments for each of these sub-problems derived
    from external and internal search.
  • Potential solutions to the overall problem are
    formed by combining one fragment from each
    column.
  • The various combinations must usually be
    developed and refined before an integrated
    solution emerges.
  • This may not even be possible or may lead to
    multiple solutions but at minimum involves
    additional creative thought.

20
Step 4 Explore Systematically (Continued)The
Concept Combination Tree
  • Two guidelines make the concept combination
    process easier
  • If a fragment can be eliminated as being
    infeasible before combining it with other
    fragments, then the number of combinations the
    team needs to consider may be dramatically
    reduced.
  • The concept combination table should be
    concentrated on the subproblems that are coupled.
    Coupled subproblems are those whose solutions can
    only really be evaluated in combination with the
    solutions to other subproblems.
  • Pragmatically speaking, the use of concept
    combination tables is limited when the number of
    columns exceeds about four.

21
Step 4 Explore Systematically (Continued)Managin
g the Exploration Process
  • Classification trees and concept combination
    tables are simple tools that a team can use
    flexibly to organize thinking and guide its
    creative energies.
  • Rarely do teams generate only one classification
    tree and one concept combination table. Typically
    the team will create several alternative
    classification trees and several concept
    combination tables.
  • Interspersed with this exploratory activity may
    be a refining of the original problem
    decomposition or the pursuit of additional
    internal or external search.
  • The exploration step of concept generation
    usually acts more as a guide for further creative
    thinking than as the final step in the process.

22
Five-Step Concept Generation Process
  • 1. Clarify the Problem
  • Understanding
  • Problem Decomposition
  • Focus on Critical Solutions

Sub-Problems
  • 2. Search Externally
  • Lead Users
  • Experts
  • Patents
  • Literature
  • Benchmarking
  • 3. Search Internally
  • Individual
  • Group
  • 4. Explore Systematically
  • Classification Tree
  • Combination Table

Existing Concepts
New Concepts
Integrated Solutions
  • 5. Reflect on the Solutions and the Process
  • Constructive Feedback

23
CONCEPT GENERATIONStep 5 Reflect on the
Solutions the Process
  • In fact this should be applied throughout the
    concept generation process. Questions to ask
    include
  • Is the team developing confidence that the
    solution space has been fully explored?
  • Have ideas from everyone been accepted and
    integrated in the process?
  • Are there alternative ways to decompose the
    problem?
  • Have external sources been thoroughly pursued?
  • Are there alternative function diagrams?

24
Concept Generation Summary
  • A product concept is an approximate description
    of the technology, working principles, and form
    of the product.
  • The degree to which a product satisfies customers
    and can be successfully commercialized depends
    greatly on the quality of the underlying concept.
  • The concept generation process begins with a set
    of customer needs and target specifications and
    results in a set of product concepts from which
    the team will make a final selection.
  • In most cases, an effective development team will
    generate hundreds of concepts, of which 5 to 20
    will merit serious consideration during the
    subsequent concept selection activity.

25
Concept Generation Summary (Continued)
  • Five steps to concept generation
  • Clarify the Problem understand the problem and
    decompose it into simpler subproblems.
  • Search Externally gather information from lead
    users, experts, patents, published literature,
    and related products.
  • Search Internally Use individual and group
    methods to retrieve and adapt the knowledge of
    the team.
  • Explore Systematically Use classification trees
    combination tables to organize team thinking
    and synthesize solution fragments.
  • Reflect on the Solutions the Process Identify
    opportunities for improvement in subsequent
    iterations or future projects.

26
Concept Generation Summary (Continued)
  • While concept generation is inherently creative,
    teams can benefit from using a structured
    approach. This allows full exploration of the
    design space and reduces the chance of oversight
    in the types of solution concepts considered
    while serving as a map for team members less
    experienced in design problem-solving.
  • Teams will likely return to each step several
    times. Iteration is common when a team is
    developing a radically new product.
  • Professionals who are good at concept generation
    seem to always be in demand as team members. This
    is a skill that can be developed and the process
    presented herein can facilitate such development.

27
Concept Development
Mission Statement
Identify Customer Needs
Establish Target Specification
Generate Product Concepts
Select a Product Concept
Refine Specifications
Plan Remaining Development Project
Analyze Competitive Products
Perform Economic Analysis
Development Plan
Concept Development
28
CONCEPT SELECTION
  • Early in the development process the product
    development team identifies a set of customer
    needs. The team then generates alternative
    solution concepts in response to those needs.
  • Concept Selection is the process of evaluating
    concepts with respect to customer needs and other
    criteria, comparing the relative strengths and
    weaknesses of the concepts, and selecting or more
    concepts for further investigation or
    development.
  • The approach presented is useful both in
    selection of an overall product concept and in
    the selection of subsystem concepts, components,
    and production processes.
  • While this is a convergent process, it is
    frequently iterative and may not produce a
    dominant concept immediately. A large concept set
    is winnowed down to a smaller set that may
    subsequently be combined and improved to
    temporarily enlarge a set of concepts under
    consideration. After several iterations a
    dominant concept is finally chosen.

29
All Teams Use Some Method for Choosing a Concept
  • External Decision concepts are turned over to
    the customer, client, or some other external
    entity for selection.
  • Product Champion an influential member of the
    development team chooses a concept based on
    personal preference.
  • Intuition concept is chosen by feel. Explicit
    criteria or trade-offs are not used. The selected
    concept just seems or feels better.
  • Pros Cons team lists the strengths
    weaknesses of each concept and makes a choice
    based upon group opinion.
  • Prototype Test the organization builds and
    tests prototypes of each concept, making a
    selection based upon test data.
  • Decision Matrices the team rates each concept
    against prespecified selection criteria, which
    may be weighted (the method presented herein).

30
Potential Benefits of a Structured Approach
  • Customer-Focused Product concepts explicitly
    evaluated against customer-oriented criteria.
  • Competitive Design By benchmarking concepts
    w.r.t. existing designs, designers push the
    design to match or exceed their competitors
    performance along key dimensions.
  • Better Product-Process Coordination Explicit
    evaluation of the product with respect to
    manufacturing criteria improves the products
    manufacturability and helps to match the product
    with the process capabilities of the organization.

31
Potential Benefits of a Structured Approach
  • Reduced Time to Product Introduction a
    structured approach becomes a common language
    among design engineers, project managers,
    manufacturing engineers, industrial designers,
    and marketers, resulting in decreased ambiguity,
    faster communication, and fewer false starts.
  • Effective Group Decision Making within the
    development team, organizational philosophy and
    guidelines, willingness of members to
    participate, and team member experience may
    constrain the concept selection process. A
    structured approach encourages decision making
    based on objective criteria and minimizes the
    likelihood that arbitrary or personal factors
    influence the product concept.

32
Potential Benefits of a Structured Approach
  • Documentation of the Decision Process A
    structured approach results in a readily
    understood archive of the rationale behind
    concept decisions. This record is useful for
    assimilating new team members and for quickly
    assessing the impact of changes in the customer
    needs or in the available alternatives.

33
A Two-Stage Concept Selection Process
  • Concept Screening this alone may suffice for
    simple design decisions. This is a quick,
    approximate evaluation aimed at producing a few
    viable alternatives. Rough initial concepts are
    evaluated relative to a common reference concept
    using the screening matrix. Scoring is coarse.
  • Concept Scoring. This is a more careful analysis
    of the relatively few concepts that make it
    through screening in order to choose the single
    concept most likely to lead to product success.
    This is more finely detailed with finer
    quantitative evaluation using the scoring matrix
    as a guide.
  • The screening matrix and scoring matrix are each
    used by the team to rate, rank, and select the
    best concept(s). The team may well also apply
    their collective insight to improve and combine
    concepts.

34
Concept SelectionCommon Steps for Screening
Scoring Matrices
  • Prepare the selection matrix.
  • Rate the concepts.
  • Rank the concepts.
  • Combine and improve the concepts.
  • Select one or more concepts.
  • Reflect on the results and the process.

35
Step 1. Prepare the Selection Matrix
  • The design team can use a matrix similar to the
    one on the following slide, but depending on
    the number of concepts being examined, may need a
    lager medium such as a flip chart or butcher
    paper.
  • Selection criteria and concepts are used to
    provide the basic rows and columns of the matrix.
    Concepts should be presented at similar levels of
    detail for meaningful comparison and unbiased
    selection. These should combine a written
    description and graphical representation.
    Criteria are usually expressed at a fairly high
    level of abstraction and typically include 5 to
    10 dimensions such as low manufacturing cost.
    These equally weighted dimensions are chosen in
    part in order to differentiate between concepts.
  • Concepts are compared to a reference concept that
    is generally an industry standard or an obvious
    solution to the problem. This can be commercially
    available, an earlier generation, a concept under
    consideration, or a combination of subsystems
    combined to represent the best features of
    different products.
  • If more than a dozen concepts are being
    considered, then multivoting should be used in
    this procedure each team member simultaneously
    votes for their preferred three to five concepts
    with colored dots and those concepts with the
    most votes are chosen for the screening phase.

36
Concept Screening Matrix
37
Step 2. Rate the Concepts
  • A relative score of better than (), same as
    (O), worse than (-)
  • is placed in each cell of the matrix rating the
    concept in comparison to the reference concept
    relative to the specific criterion. While this is
    a coarse level of granularity, remember that at
    this stage in the design process each concept is
    only a general notion of the ultimate product and
    more detailed ratings have little meaning.
  • When available, objective metrics should be used
    to rate a concept e.g. a good approximation
    of assembly cost is the number of parts in a
    design. Similarly a good approximation of ease of
    use is the number of operations required to use
    the device. Such measures help to minimize the
    judgmental nature of the rating process.
  • Objective measures for concept selection may
    arise from target specifications. Absent such
    metrics, ratings are established by team
    consensus. Some criteria may need further
    investigation or analysis.

38
Concept Screening Matrix
39
Step 3. Rank the Concepts
  • After rating all the concepts, the team sums the
    number of better than, same as, and worse
    than scores and enters the sum for each category
    in the lower rows of the matrix.
  • A net or overall score can be calculated by
    subtracting the number of worse than ratings
    from the better than ratings.
  • Once the summations are completed, the team rank
    orders the concepts.
  • In general, those concepts with more pluses and
    fewer minuses are ranked higher.
  • Often at this point the team can identify one or
    two criteria that really seem to differentiate
    the concepts from one another.

40
Concept Screening Matrix
41
Step 4. Combine Improve the Concepts
  • Having rated and ranked the concepts, the team
    should verify the sensibility of the results and
    consider if there are ways to combine and improve
    certain concepts. Two issues to consider are
  • Is there a generally good concept that is
    degraded by one bad feature? Can a minor
    modification improve the overall concept and yet
    preserve a distinction from other concepts?
  • Are there two concepts that can be combined to
    preserve the better than qualities while
    annulling the worse than qualities?

42
Concept Screening Matrix
43
Step 5. Select One or More Concepts
  • Once team members are satisfied with their
    understanding of each concept and its relative
    worth, they determine which concepts to select
    for further refinement and analysis.
  • During prior steps the team likely developed a
    clear sense of which concepts are most promising.
    The number of concepts selected for further
    review will be limited by team resources.
  • Having determined the concepts for further
    analysis, the team must clarify which issues need
    to be investigated further before a final
    selection can be made.
  • The team must decide whether another round of
    concept screening will be performed or whether
    concept scoring will be applied.
  • If the screening matrix does not provide
    sufficient resolution for the next step of the
    evaluation selection, then the concept scoring
    stage with its weighted selection criteria and
    more detailed rating scheme would be used.

44
Step 6. Reflect on the Results the Process
  • All team members should be comfortable with the
    outcome.
  • If an individual is not in agreement with the
    team decision, then perhaps one or more important
    criteria are missing from the screening matrix,
    or perhaps a particular rating is in error, or is
    not clear.
  • An explicit consideration of whether the results
    make sense to everyone reduces the likelihood of
    making a mistake and increases the likelihood
    that the entire team will be solidly committed to
    subsequent development activities.

45
CONCEPT SCORING
  • Concept Scoring is used when increased resolution
    will better differentiate among competing
    concepts.
  • In this stage the team weights the relative
    importance of the selection criteria and focuses
    on more refined comparisons with respect to each
    criterion.
  • Concept scores are then determined by the
    weighted sum of the ratings.
  • In the following description of steps, we will
    focus on the differences relative to concept
    screening.

46
Step 1. Prepare the Selection Matrix
  • As in the screening stage, the team prepares a
    matrix and identifies a reference concept. A
    computer spreadsheet may prove useful to
    facilitate ranking and sensitivity analysis.
  • Concepts and criteria are entered in the matrix
    as before, but the concepts have typically been
    refined since concept screening and may be
    expressed in greater detail. Similarly, selection
    criteria may be provided in greater detail. The
    level of detail will depend on the needs of the
    team.
  • After the criteria are entered, the team adds
    importance weights to the matrix for each
    criteria. Several schemes are available such as
    assigning an importance value from 1 to 5 or
    allocating 100 points among them. Marketing
    methods are available to facilitate this
    allocation.

47
(No Transcript)
48
Step 2. Rate the Concepts
  • As in the screening stage, one way to rate the
    concepts is to compare them to the reference
    concept. Because of the need for additional
    resolution to distinguish among competing
    concepts, a finer scale is used with following
    being recommended
  • RATING RELATIVE PERFORMANCE
  • 1 Much worse than reference concept
  • 2 Worse than reference concept
  • 3 Same as reference concept
  • 4 Better than reference concept
  • 5 Much better than reference concept

49
(No Transcript)
50
Step 3. Rank the Concepts
  • Once the ratings are entered for each concept,
    weighted scores are calculated by multiplying raw
    scores by the criteria weights. The total score
    for each concept is the sum of the weighted
    scores
  • n
  • Sj Srijwi where
  • i1
  • rij raw rating of concept j for the
    ith criterion.
  • wi weighting for the ith criterion.
  • n number of criterion.
  • Sj total score for concept j.
  • Each concept is then given a rank corresponding
    to its total score

51
(No Transcript)
52
Step 4. Combine Improve the Concepts
  • As in the screening stage, the team looks for
    changes or combinations that improve the
    concepts.
  • Although the formal concept generation process is
    typically completed before concept selection
    begins, some of the most creative refinements and
    improvements occur during the concept selection
    process as the team realizes the inherent
    strengths and weaknesses of certain features of
    the product concepts.

53
Step 5. Select One or More Concepts
  • The final selection is not simply a question of
    choosing the concept that attains the highest
    ranking after the first pass through the process.
  • Rather, the team should explore its initial
    evaluation by conducting a sensitivity analysis.
    This is done by varying the weights and ratings
    to determine their effect on the rankings.
  • In doing this the team can assess whether
    uncertainty about a particular rating has a large
    impact on their choices and hence the team may
    then select a lower-scoring concept about which
    there is little uncertainty instead of a
    higher-scoring once that may prove unworkable or
    less desirable as more is learned about it.
  • The team may also create two scoring matrices
    with different weightings to yield the concept
    ranking for customer groups with different
    preferences. The same concept may not be dominant
    in such cases.
  • The team should also carefully consider the
    significance of differences in concept scores
    given the resolution of the scoring system, small
    differences are typically insignificant.

54
(No Transcript)
55
Step 6. Reflect on the Results the Process
  • As a final step the team reflects on the selected
    concept and on the concept selection process.
  • This is in some ways a point of no return for
    the concept development process so that everyone
    on the team should feel comfortable that all of
    the relevant issues have been discussed and that
    the selected concept will satisfy customers and
    be economically successful. Two questions are
    worth considering in order to improve subsequent
    concept selection activities
  • 1. In what way if at all did the concept
    selection methodology facilitate team decision
    making?
  • 2. How can the methodology be modified to improve
    team performance?

56
CAVEATS
  • Decomposition of Concept Quality. By supposition
    selection criteria and customer needs can be
    evaluated independently and concept quality is
    the sum of the quality of the concept relative to
    each criterion. When this is not true the
    process is more complicated.
  • Subjective Criteria. Some selection criteria are
    highly subjective. Choices among alternatives
    based to a high degree on subjective criteria
    must be made carefully. In such cases it is
    usually better for the team to narrow the
    alternatives to three or four concepts and then
    solicit the opinions of representative customers
    from the product target market perhaps using
    mock-ups or models to present the concepts.

57
CAVEATS
  • Where to Include Cost. Most selection criteria
    are adaptations of customer needs. However, for
    example, ease of manufacture and manufacturing
    cost are not overtly customer needs, though they
    do map to a lower boundary on sales price. Still,
    cost is an important consideration in concept
    selection as it maps to economic success. SOME
    MEASURE OF COST should be included among
    selection criteria. Similarly, there may be needs
    of other stakeholders that are not strictly
    customer needs, but are important to economic
    success.
  • Selecting Elements of Complex Concepts. Some
    complex concepts are aggregations of several
    simpler ones. If all concepts under consideration
    are combinations of the same set of simpler ones,
    then the simple ones can be evaluated first and
    in an independent fashion before a more complex
    one is evaluated.

58
CAVEATS
  • Applying Concept Selection Throughout the
    Development Process. Concept selection is used
    again and again at many levels of detail in the
    design and development process. Once the basic
    approach has been determined, concept selection
    could be used to choose the basic product
    concept. Finally, concept selection could be used
    at the most detailed level of design for
    resolving decisions such as choices of colors or
    materials.

59
SUMMARY
  • Concept selection is the process of evaluating
    concepts with respect to customer needs and other
    criteria, comparing the relative strengths and
    weaknesses of the concepts, and selecting one or
    more concepts for further investigation or
    development.
  • All teams use some method, whether implicit or
    explicit, to do this. These may range from
    informal to very structured approaches.
  • Successful design is facilitated by structured
    concept selection and the two-stage process of
    concept screening and concept scoring can be
    helpful. These use a reference concept to
    evaluate concept variants against selection
    criteria.

60
SUMMARY
  • Concept Screening uses a coarse comparison system
    to narrow the range of concepts under
    consideration.
  • Concept Scoring uses weighted selection criteria
    and a finer rating scale. Concept Scoring may
    skipped if concept screening produces a clearly
    dominant concept.
  • Both screening and scoring use decision matrix as
    the basis for a six step selection process
  • prepare the selection matrix.
  • rate the concepts.
  • rank the concepts.
  • combine improve concepts.
  • select one or more concepts.
  • reflect on results process.

61
SUMMARY
  • Concept selection is applied not only during
    concept development, but throughout the
    subsequent design and development process.
  • Concept selection is a group/team process that
    facilitates the selection of a winning concept,
    helps build team consensus, and creates a record
    of the decision-making process.

62
CONCEPT GENERATION SELECTION
End of Session
DEPARTMENT OF STATISTICS
REDGEMAN_at_UIDAHO.EDU
OFFICE 1-208-885-4410
DR. RICK EDGEMAN, PROFESSOR CHAIR SIX SIGMA
BLACK BELT
Write a Comment
User Comments (0)
About PowerShow.com