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Operation Efficiency Vs' Drilling Efficiency

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Title: Operation Efficiency Vs' Drilling Efficiency


1
Operation Efficiency Vs.Drilling Efficiency
  • Chris Papouras
  • Epoch Well Services, Inc.
  • Canrig Drilling Technology, Ltd.

2
Safety Moment
  • In Case Of Fire .

3
Overview
  • Drilling costs can average 25 45 of the
    production cost..
  • These costs can vary as much as 50 within an
    area because of drilling practices..
  • In some areas, these costs can exceed 1 million
    per well..

4
Why ?
  • Reduce daily rig cost
  • 10,000 - 750,000 per day
  • 416 - 31,250 per hour
  • Increase profitability
  • Efficiencies improve well economics
  • 100 bbl 2,000 bbl per day
  • 6 months earlier production
  • .5 11 million opportunity cost

5
Challenge
  • Operation Efficiency gains are realized by
    reducing rig flat time. Unplanned flat time is
    typically caused by equipment failure, hole
    problems and personnel.
  • Drilling Efficiencies are the increase in ROP, or
    Rate Of Penetration. Rather than impacting flat
    time, the Operators analyze real time drilling
    data, and adjust the drilling parameters to drill
    more efficiently.

6
Solution
  • Analyze operations
  • Develop or identify best practices
  • Our solutions for optimizing drilling
  • Consolidate and integrate drilling and well site
    data
  • Enable effective collaboration with entire
    organization
  • Enable efficient deployment of existing
    technologies
  • Develop Drilling Automation technologies

7
Top Operational Inefficiencies
  • Manual Drilling Process
  • 3. Rig Factors
  • 2. Personnel Issues
  • 1. Drilling Factors

8
Operational Inefficiencies
  • Drilling Factors
  • Loss of Well Control
  • Lost circulation
  • Kick
  • Blow out

9
Operational Inefficiencies
  • Data consolidation, transmission and archival
  • Integrate multiple data sources to more rapidly
    identify increases in flow and / or gas shows as
    a possible kick
  • Alerts for rapid problem identification
  • Improved response time from office
  • Problem resolution is collaborated, data shared
    and monitored with Geophysicists, Geologists,
    Drilling Engineers, Company Man, and Management

10
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11
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12
Operational Inefficiencies
  • Drilling Factors
  • Losing well control
  • Lose circulation
  • Kick
  • Blow out
  • Hole conditions
  • Stuck pipe
  • Parted pipe
  • Unnecessary trip (changing bits and reaming)

13
Theoretical vs Actual
14
Operational Inefficiencies
  • Factors at the rig
  • Equipment failure / repair
  • Alerts for equipment condition monitoring (ECM)
  • Top Drives
  • Engines and Motors

15
myWells Support Center
16
Operational Inefficiencies
  • Factors at the rig
  • Equipment failure / repair
  • Alerts for equipment condition monitoring (ECM)
  • Top Drives
  • Engines and Motors
  • Downtime analysis reporting
  • Mud pump downtime
  • Top Drive downtime
  • Logistics
  • Waiting on equipment, material, and personnel
  • Alerting vendors when nearing depth or condition
  • Regulatory compliance via on demand reports
  • Submitting BOP and Cementing tests

17
Operational Inefficiencies
  • Rig Automation Technologies
  • Automatic Floor Wrench
  • Reduces safety incidents
  • Reduces connection time variability
  • Assures connections to specification

18
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19
Operational Inefficiencies
  • 4. Rig Automation Technologies
  • Automatic Floor Wrench
  • Automatic Catwalk
  • Reduces safety incidents
  • Improves pipe handling
  • Eliminates casing pick up and lay down operations

20
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21
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22
Operational Inefficiencies
  • 4. Rig Automation Technologies
  • Automatic Floor Wrench
  • Automatic Catwalk
  • Top Drives
  • Reduces safety incidents
  • Reduces stuck pipe
  • Improves drilling time due to triples versus
    singles

23
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24
Operational Efficiencies Summary
  • Integrate real time data to
  • rapidly identify problems
  • improve response time
  • collaborate for resolution
  • Efficiently correlate theoretical models to
    actual data to optimize hole conditions
  • Rig Automation to improve personnel efficiency
  • Equipment Condition Monitoring and analysis to
    reduce rig flat time due to failure

25
Drilling Efficiencies
  • Collaboration
  • Mechanical Specific Energy (MSE)
  • Stick Slip Analysis (SSA)
  • Rig Technology

26
Collaboration
  • Leveraging limited or remote technical expertise
  • From rig
  • To office

27
Remote Directional
28
Remote Directional
29
Remote Mudlogging
30
Collaboration
  • Leveraging limited technical expertise
  • Correlation
  • Empirical versus Actual
  • Historical to Real Time

31
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32
Mechanical Specific Energy
  • MSE is a measure of the efficiency of the energy
    that is applied to the formation
  • Improve drilling by varying WOB, RPM, and Pump
    Pressure based on well conditions
  • Improves instantaneous ROP (reported increases of
    133)

33
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34
Stick Slip Analysis
  • SSA
  • Monitor torsional vibration to reducing bit
    bouncing and whipping
  • Increases ROP
  • Increase or optimize bit runs

35
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36
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37
Rig Technologies
  • Auto Drillers
  • Electronically measures and applies precise
    drilling controls for WOB, ROP, and ?P
  • Adjust to achieve maximum ROP with automatic
    drill-off test
  • Yields up to 33 drilling improvements

38
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39
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40
Drilling Efficiencies Summary
  • Collaboration
  • Increase analysis of historical performance or
    ROP data and correlate in real-time
  • Improves both flat time and drilling time
  • Remote access leveraging limited technical
    expertise
  • Utilization of MSE and SSA
  • Adjust drilling parameters in real time by using
    drilling efficiency analysis for maximum ROP
  • Optimize drill bit performance
  • Paradigm shift from manual to automated drilling
  • Increase utilization of rig technology
  • Auto Driller

41
Q A
  • Thank You
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