Title: Operation Efficiency Vs' Drilling Efficiency
1Operation Efficiency Vs.Drilling Efficiency
- Chris Papouras
- Epoch Well Services, Inc.
- Canrig Drilling Technology, Ltd.
2Safety Moment
3 Overview
- Drilling costs can average 25 45 of the
production cost.. - These costs can vary as much as 50 within an
area because of drilling practices.. - In some areas, these costs can exceed 1 million
per well..
4Why ?
- Reduce daily rig cost
- 10,000 - 750,000 per day
- 416 - 31,250 per hour
- Increase profitability
- Efficiencies improve well economics
- 100 bbl 2,000 bbl per day
- 6 months earlier production
- .5 11 million opportunity cost
5Challenge
- Operation Efficiency gains are realized by
reducing rig flat time. Unplanned flat time is
typically caused by equipment failure, hole
problems and personnel. - Drilling Efficiencies are the increase in ROP, or
Rate Of Penetration. Rather than impacting flat
time, the Operators analyze real time drilling
data, and adjust the drilling parameters to drill
more efficiently.
6Solution
- Analyze operations
- Develop or identify best practices
- Our solutions for optimizing drilling
- Consolidate and integrate drilling and well site
data - Enable effective collaboration with entire
organization - Enable efficient deployment of existing
technologies - Develop Drilling Automation technologies
7Top Operational Inefficiencies
- Manual Drilling Process
- 3. Rig Factors
- 2. Personnel Issues
- 1. Drilling Factors
8Operational Inefficiencies
- Drilling Factors
- Loss of Well Control
- Lost circulation
- Kick
- Blow out
9Operational Inefficiencies
- Data consolidation, transmission and archival
- Integrate multiple data sources to more rapidly
identify increases in flow and / or gas shows as
a possible kick - Alerts for rapid problem identification
- Improved response time from office
- Problem resolution is collaborated, data shared
and monitored with Geophysicists, Geologists,
Drilling Engineers, Company Man, and Management
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12Operational Inefficiencies
- Drilling Factors
- Losing well control
- Lose circulation
- Kick
- Blow out
- Hole conditions
- Stuck pipe
- Parted pipe
- Unnecessary trip (changing bits and reaming)
13Theoretical vs Actual
14Operational Inefficiencies
- Factors at the rig
- Equipment failure / repair
- Alerts for equipment condition monitoring (ECM)
- Top Drives
- Engines and Motors
15myWells Support Center
16Operational Inefficiencies
- Factors at the rig
- Equipment failure / repair
- Alerts for equipment condition monitoring (ECM)
- Top Drives
- Engines and Motors
- Downtime analysis reporting
- Mud pump downtime
- Top Drive downtime
- Logistics
- Waiting on equipment, material, and personnel
- Alerting vendors when nearing depth or condition
- Regulatory compliance via on demand reports
- Submitting BOP and Cementing tests
17Operational Inefficiencies
- Rig Automation Technologies
- Automatic Floor Wrench
- Reduces safety incidents
- Reduces connection time variability
- Assures connections to specification
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19Operational Inefficiencies
- 4. Rig Automation Technologies
- Automatic Floor Wrench
- Automatic Catwalk
- Reduces safety incidents
- Improves pipe handling
- Eliminates casing pick up and lay down operations
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22Operational Inefficiencies
- 4. Rig Automation Technologies
- Automatic Floor Wrench
- Automatic Catwalk
- Top Drives
- Reduces safety incidents
- Reduces stuck pipe
- Improves drilling time due to triples versus
singles
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24Operational Efficiencies Summary
- Integrate real time data to
- rapidly identify problems
- improve response time
- collaborate for resolution
- Efficiently correlate theoretical models to
actual data to optimize hole conditions - Rig Automation to improve personnel efficiency
- Equipment Condition Monitoring and analysis to
reduce rig flat time due to failure
25Drilling Efficiencies
- Collaboration
- Mechanical Specific Energy (MSE)
- Stick Slip Analysis (SSA)
- Rig Technology
26Collaboration
- Leveraging limited or remote technical expertise
- From rig
- To office
27Remote Directional
28Remote Directional
29Remote Mudlogging
30Collaboration
- Leveraging limited technical expertise
- Correlation
- Empirical versus Actual
- Historical to Real Time
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32Mechanical Specific Energy
- MSE is a measure of the efficiency of the energy
that is applied to the formation - Improve drilling by varying WOB, RPM, and Pump
Pressure based on well conditions - Improves instantaneous ROP (reported increases of
133)
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34Stick Slip Analysis
- SSA
- Monitor torsional vibration to reducing bit
bouncing and whipping - Increases ROP
- Increase or optimize bit runs
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37Rig Technologies
- Auto Drillers
- Electronically measures and applies precise
drilling controls for WOB, ROP, and ?P - Adjust to achieve maximum ROP with automatic
drill-off test - Yields up to 33 drilling improvements
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40Drilling Efficiencies Summary
- Collaboration
- Increase analysis of historical performance or
ROP data and correlate in real-time - Improves both flat time and drilling time
- Remote access leveraging limited technical
expertise - Utilization of MSE and SSA
- Adjust drilling parameters in real time by using
drilling efficiency analysis for maximum ROP - Optimize drill bit performance
- Paradigm shift from manual to automated drilling
- Increase utilization of rig technology
- Auto Driller
41Q A