FANUC Robotics Toledo Defense and Aerospace Robotic Painting Technology

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FANUC Robotics Toledo Defense and Aerospace
Robotic Painting Technology
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About FANUC Robotics Toledo

• FANUC Robotics 24 Years in Robotic Painting
• Paint Products Designed, Manufactured,
  Integrated, and Serviced in North America
• 225 Employees Dedicated to Paint
• Over 155,000 Robots installed World Wide Since
  1982
• Over 120 Paint Robots in Defense Applications
• Complete Support Network
• Dedicated 6000 Ft2 Paint Lab for Industrial
  Applications

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Robotic Painting Justification

• Quality
• Material Cost
• Warranty cost
• Labor Cost
• Compliance

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Quality
Automated robotic application of material brings
consistency to the spray out process.

• Improve appearance consistency
• Improve product film build consistency
• Provide consistent gun target distance
• Reduce part defects and rework costs
• Consistently meet government specifications

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Eliminate sags and runs
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Material Savings
Repeatable robot paths and gun triggering means
the material application will save material.

• Gun triggers are precise
• Optimized gun target distance
• Consistent material delivery
• Higher transfer efficiency
• Overspray reduced

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Warranty

• Proper application per the specification
• Eliminates product defects caused by build
  variation
• Reduction of application related variables
• Reduced part rework
• Reduced scrap rate

Pinholes
Paint thickness variations
Sinking
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Labor

• Reduce repetitive motion injuries
• Reduced workers compensation claims
• Reduce turnover of skilled operators
• Increased throughput potential
• Reduced cycle times / increases production rates
• Productivity increase
• Multi shift operation savings
• Larger coverage / per robot

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Paint Difficult Areas with Robotics
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Compliance

• Removes employee from a hazardous environment
• Eliminate cost of operator protective gear
• Booth air can be recirculated
• Lower booth air velocity
• Lower VOC emissions in the air
• Reduce abatement requirements

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FANUC Robotics Industrial Painters
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P-250iA/15Large Painter
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P-250iA/15 Key Features and Benefits

• Application Flexibility Through High Performance
• Large Reach - 1400/1400 arms
• Painting Speed - 1500 mm/s
• Payload - 15Kg Applicator 15Kg on Arm
• Sealed Hollow Wrist - 140deg bend
• Industrys Largest Work Envelope
• Industrys Fastest Joint Speeds

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Application Flexibility
Work Envelope Dimensions
P-250iA has the largest envelope and full axis
motion range

• Features
• Offset arm improves near reach and extended arm
  improves far reach
• Can paint across entire vehicle from one side
• Excellent reach allows for painting near the
  robot and reduced rail travel
• Can paint full fascia/bumper from ear to ear
• Flip-over option allows for single robot reach
  both sides
• Benefit
• Reduces the size of spray booths
• paint shop construction savings
• energy savings
• Reduces number of robots
• Simplified paint path
• reduced cycle time and teach time

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Application Flexibility

• Floor and invert mount
• Robot can be mounted over the work area reducing
  the number of robots and floor space requirements
• Industries largest inverted working envelope
• Complete range of motion

Example Can Replace Two Robots with One
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Flexible Process Equipment Integration
Example Arm Mounted Closed-Loop Paint Hardware
Recirculating paint supply lines (24 colors)
Specialized Process Equipment Packages for
Camouflage Applications
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P-50i Small Painter
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Most Flexible Small Painter

• Component Parts / Small Parts
• Small armor plates, munitions coatings, defense
  vehicle interior/exterior components
• Floor, Invert, and Wall Mount
• Install in tight spaces
• Large work envelope
• Fast axis speed and acceleration
• Required for small parts painting
• Meet demanding cycle times
• Camouflage paint finish compliant

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Fanuc Robotics Off Line Programming Software
Paint Pro
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Different Uses of PaintPRO
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Industry Specific Paint LabDedicated To
Automotive General Industrial Applications

• Four Booths
• 12, 16, 20 and 30 Side Draft
• Single Component, 2K, FRP, Glaze, Adhesive,
  and Powder Capabilities
• Ovens
• Large (9x8x10) Gas Fired Process Oven
• Small (16x18x12) Electric Process Oven
• Training Facility
• Full System Operations Training
• Product Operations Programming Training

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FANUC Defense Aerospace Contact

• Defense Aerospace Application Specialist
• Jerry Perez
• Account Manager
• Office [phone]
• Mobile [phone]
• Email jerry.perez_at_frc.com