Manufuture 2006 Conference

1

• Manufuture 2006 Conference
• Tampere, Finland
• Workshop D
• Knowledge based engineering/
• Digital engineering
• Road to Implementation

Mr. Jansen, Westkämper, Gentili
2
Summary Workshop Knowledge based Engineering

• View of industries, Leadership Road Map and
  Opportunities in the 7FP
• Rapid Manufacturing The use of computer
  automated additive manufacturing processes
• Engineering Road Map from Leadership
• Opportunities in the activity 4.3 New Production
  and 4.4 Integration and Application
• 4.3.4 Rapid transfer and integration of new
  technologies into the design and operation of
  manufacturing processes
• Rapid Manufacturing Conceps for Small Series
  Industrial Production (SME, diverse industrial
  sectors)
• Adding Actions 3D-PLM, Modelling and Reality
• Integration of Systems, IP, Standards

3
Digital and Knowledge based Engineering
Reduce time and cost of engineering Reduce time
to market Reliability of products.

• Configurability of Products
• Management of Complexity
• Product Life Cycle Management
• Integration of CAD and Analysis
• Virtual Reality Augmented Reality
• Knowledge management

Fast Industrial Engineering
Look ahead by Simulation
Design and Product Engineering
Manufacturing Engineering
Manufacturing, Assembly, and Systemintegration,
Ramp up
Digital Products Digital Factory Rapid Prototyping
Usage and Service

• Simultaneous Engineering
• Configurability of Production
• Engineering tools
• Factory Life Cycle Management
• Knowledge management

Recycling
Kick Back Experiences
4
Industrial Engineering and Requirements of
industries

• Industrial Requirements
• For fast Engineering
• Modularisation of
• products and production
• Integration of Data
• 3D Geometry
• Tolerancing
• PLM
• Integration of
• Engineering tools
• Mechatronic design
• Engineering of
• Electric/Electronic
• Software
• Networking of Engineering
• Knowledge Management
• Rapid Prototyping

Innovation
Digital Products
Digital Factory
Customisation
Advanced Industrial Engineering
Customer- Requirements
Order Management
High Performance
Fast Ramp up
Time to Market
5
Transectorial Road Map forknowledge based
Engineering
Towards the digital Manufacturing
Integrated Project and Knowledge Management
Multiscale Simulation
Digital Product Engineering
Integrated/Networked Engineering Environment
Models of Manufacturing
Ergonomics and Process standards
Life Cycle Data Management Config Management
Digital Manufacturing Engineering
Standards
Adaptation to Reality Integration MES and Smart
(wireless) Factory
3 D CAD Integration Engineering Tools Digital
Prototyping
Factory Data Management Digital Factory
and Support of Knowledge based Factory and
Services
Rapid Prototyping Digital Prototyping
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Transsectorial Road Map
Competition Customization
Leadership
Globalisation
Emerging
Adv. Industrial Engineering
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Leadership Sectoral Roadmaps
22/27 Leadership Sectoral Roadmaps received until
now from sectors coordinator. Priorities have
been assessed with industries and KoL interviews.
SECTORAL ROADMAPS TO BE DONE
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Preliminary needs (on going process 14/22 RM
analyzed)from Leadership draft roadmaps Time
scales
Innovation
Manufacture of machinery and equipment for
production systems
A
Manufacture of motor vehicles, trailers and
semi-trailers (including agro, mining,
earth-moving, forestry)
B
A / 2
B / 4
A / 1
P / 2
C / 2
B / 2
C
Manufacture of basic metals
E / 1
O / 4
P / 3
E / 1
Intelligent Products Manufacturing Sectors Large
Scale
Emerging Sectors of Manufacturing Very large Scale
D
G/ 6
Manufacture of pulp, paper and paper products
F / 1
O / 1
N / 3
E
G/ 16
Manufacture of food products and beverages
M / 4
O 4
H/ 6
L / 14
F
Manufacture of chemicals and chemical products
H / 15
L/ 6
M / 2
I / 3
I / 1
G
Manufacture of phartmaceuticals, medicinal
chemicals and botanical products
A / 9
A / 2
B / 4
P / 9
B / 1
H
C / 2
P / 11
C / 2
Manufacturing of biotechnology products
E / 1
D / 4
O / 4
Globalisation Global Networking Local Value Large
Scale
I
Manufacture of furniture manufacturing n.e.c
Customisation Efficiency Survival
strategies Smaller Scale
O / 4
F / 1
N / 3
E / 3
Manufacture of medical, precision and optical
instruments, watches and clocks
L
G/ 16
N / 1
M / 4
Manufacture of communication office
equipment, computers, radio, television and
related ICT apparatus
F / 6
M
M / 1
L / 14
H / 15
L / 1
G / 1
N
I / 5
I / 3
H / 1
Publishing, printing, reproduction of recorded
media
O
Manufacture of Aeronautical/Aerospace prod
Market and Growth
Manufacture of ICT for manufacturing and
manufacturing processes
P
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Preliminary needs in the field of Digital
Engineering (on going process 14/22 RM
analyzed)from Leadership draft roadmaps Time
scales
Innovation
10 Machine/Equipment-Area 11 Manufacture of
machinery and equipment for production systems
12 Manufacture of machine tools 13 Manufacture
of moulds and special tools 14 Manufacture of
construction machines and production machines for
construction materials 20 Transport-Area 21 Manuf
acture of motor vehicles, trailers and
semi-trailers (including agri, mining,
earth-moving, forestry) 22 Manufacture of other
transport vehicles (Train, Ship Building...
) 23 Manufacture of Aeronautical / Aerospace
products 30 Materials Basic Products
-Area 31 Manufacture of basic metals
32 Manufacture of fabricated metal products,
except machinery and equipment 33 Manufacture of
pulp, paper and paper products 34 Manufacture
of wood and of products of wood and cork, except
furniture manufacture of articles of straw and
plaiting materials 35 Manufacture of other
non-metallic mineral products 36 Manufacture of
rubber and plastic products 37 Recycling
40 Food/Pharma/Bio-Area 41 Manufacture of food
products and beverages 42 Manufacture of
chemicals and chemical products 43 Manufacture
of phartmaceuticals, medicinal chemicals and
botanical products 44 Manufacturing of
biotechnology products 50 Consumer
Products-Area 51 Manufacture of textiles
52 Manufactuing of leather and leather products
(footwear, clothes, luggage etc.) 53 Manufacture
of furniture manufacturing n.e.c.
54 Manufacture of electrical machinery and
apparatus n.e.c. 55 Manufacture of medical,
precision and optical instruments, watches and
clocks 60 ICT-Area 61 Manufacture of
communication office equipment, computers,
radio, television and related ICT apparatus 62
Manufacturing of ICT for manufacturing and
manufacturing processes 63 Publishing, printing,
reproduction of recorded media 70 Others 71 Defen
ce Industry
43
43
44
21
Intelligent Products Manufacturing Sectors Large
Scale
Emerging Sectors of Manufacturing Very large Scale
61
61
52
52
52
62
62
62
55
62
62
55
62
62
62
34
62
Globalisation Global Networking Local Value Large
Scale
Customisation Efficiency Survival
strategies Smaller Scale
21
44
62
62
62
Market and Growth
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AIE- Digital Engineering (smaller scale)
Preliminary needs by sectors (on going process
14/22 RM analyzed)
Innovation

• Capturing and Synchronization of Production Data
  With Digital Factory (6.2)
• Simulation and Optimisation of Manufacturing
  Processes (6.2)
• Modelling and Simulation of Business and
  Manufacturing Processes (6.2)

Intelligent Products Manufacturing Sectors Large
Scale
Emerging Sectors of Manufacturing Very large Scale
Globalisation Global Networking Local Value Large
Scale
Customisation Efficiency Survival
strategies Smaller Scale
62
62
62
Market and Growth
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AIE- Digital Engineering (large
scale)Preliminary needs by sectors (on going
process 14/22 RM analyzed)
Innovation

• Digital Factory (21), (61), (62)
• Digital and Virtual manufacturing (21), (61)
• Advanced and reliable simulation methods for
  machine operation and life cycle impact (34)
• Engineering and product design tools that reduce
  the cost of the process, manage complexity and
  improve process capability (43), (44), (55)
• Advanced Quality control for process and product
  traceability (52)
• Knowledge based CAD design, fast effective
  prototyping and integrated conception of new
  products (52)
• Virtual factory (62)
• Multimodal Visualisation and Interfaces (62)
• Virtual, Augmented and Mixed Reality Technologies
  (62)

43
21
Intelligent Products Manufacturing Sectors Large
Scale
Emerging Sectors of Manufacturing Very large Scale
61
61
52
52
55
62
62
34
62
Globalisation Global Networking Local Value Large
Scale
Customisation Efficiency Survival
strategies Smaller Scale
21
44
Market and Growth
12
AIE- Digital Engineering (very large scale)
Preliminary needs by sectors (on going process
14/22 RM analyzed)
Innovation

• Improved production processes for
  biopharmaceuticals and biological products in
  general and small monoclonal antibody fragments
  in particular (43), (44), 55)
• Consumer orientated HVA Leather products New
  Concepts and strategies (52)
• Collaborative Engineering Systems (62)
• Release, Versioning and Change Management (62)
• Distribute, Mobile, Remote, Ubiquitous and
  Weareable Computing (62)
• Secure, Dependable and Trusted ICT
  Infrastructures for Networked Manufacturing (62)
• Ubiquitous Network Infrastructures and
  Architectures (62)
• Open Source and Service-oriented Architectures
  (62)

43
44
Intelligent Products Manufacturing Sectors Large
Scale
Emerging Sectors of Manufacturing Very large Scale
62
62
52
62
62
62
62
55
Globalisation Global Networking Local Value Large
Scale
Customisation Efficiency Survival
strategies Smaller Scale
Market and Growth
13
Manufacturing NetworksICT for Manufacturing
andEuropean ICT- Environment
Product Engineering Network
IT Systems for Management Logistics
and Engineering
Industrial Grid Computing Infrastructure
Customers Users Network
Product Suppliers Network
Open Systems for Manufacturing
Ubiquitous computing
Manufacturing System Suppliers Network
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Digital and Virtual Manufacturing
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Integrated digital ManufacturingDigital Factory
Product analysis - 3D-Visualisierung - DFMA

• Processplanning
• - Operations
• Parameter
• Process FMEA

• Scheduling
• time
• capacity
• delivery

• Assembly systems
• Resources
• Worker
• Media

Systemplanning -Layout logistics

• Digitale Production
• NC-Simulation
• RC-Simulation
• Measurement

• Layout
• Configuration
• Scenarios
• - Systems efficiency

• Simulation
• 3D Tools
• VR

3D Work places -Ergonomics -Tools, fixtures

• Time calculation
• MTM
• UAS

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• Thank You for Your attention!